tbf/TestBenchFramework/BenchControl/TestMethods/FlyingStart/FlyingStartSeq.cs
2016-01-04 16:03:17 +01:00

358 lines
15 KiB
C#

///
/// Copyright (c) 2013-2015 Sensus Metering Systems
///
using System;
using System.Collections.Generic;
using System.Text;
using log4net;
using TBF.BenchControl;
using TBF.Boxes;
using TBF.Resources;
using TBF.UiBridge;
namespace TBF.BenchControl.TestMethods.FlyingStart
{
public class FlyingStartSeq : Sequences.SequenceBase
{
private static readonly ILog log = LogManager.GetLogger(typeof(FlyingStartSeq));
/// <summary>
/// Flying start mass collection method sequence
/// </summary>
/// <param name="test">Test entity</param>
/// <returns>
/// Event.Done . . . . . . . OK
/// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP
/// Event.OpArgumentError . Target flow is out of range
/// Event.Error . . . . . . Unspecified error
/// </returns>
public IList<Event> Execute(Config.Entities.Test test)
{
Elde.ControlBoardDev cBrd = StateMachine.ControlBoard;
IList<Event> e = new List<Event>(); /// Events from currently running operations
Event retVal = Event.Done;
checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state
ltrPerRefPulse = outPath.FlowMeter.LtrPerPulse; /// [ltr/pulse], nominal flow in [m3/h]
/// Notes:
/// float timeHr = volumeLtr / (1000.0f * targetFlow);
/// float timeSec = 3600.0f * timeHr;
/// int refPulses = (int)(timeSec * (2000.0f * targetFlow / pOut.FlowMeter.NominalFlow));
int totalPulses = (int)(test.Volume / ltrPerRefPulse + 0.5f);
processDataLoggingOp = new TBF.BenchControl.Operations.ProcessDataLoggingOp(processDataLogger, this);
int repetitionNr = 1; /// First test: repetitionNr=1
//====================================
// Transition or SetRoute - Start
//====================================
switch (Transition(transitionBefore, TransitionContext.BeforeTest))
{
case Event.Error: { retVal = Event.Error; goto stopTest; }
case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
}
//====================================
loop:
/// Start the test, initialize test results
Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, totalPulses));
string testName = Results.Utils.GetTestName(test.Name, test.Repeats, repetitionNr);
TestStartTime = DateTime.Now;
//------------------------------------------------
Bridge.OnActivity(this, Strings.Setting_the_flow);
//------------------------------------------------
int flowSetTime0 = StateMachine.Time;
int flowSetTime = 0;
float estFlowSetTime = 10.0f;
if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower);
State.Create("FlyingStart : Starting the pump")
.AddOperation(checkUiOp)
.AddOperation(cBrd.SetValvesOp(inPath.Pump, null))
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
flowSetTime = StateMachine.Time - flowSetTime0;
float progress = Formulas.TestProgress(flowSetTime, estFlowSetTime, test.TstTime);
Bridge.OnTestProgress(this, GetTestProgressData(test, repetitionNr, false, cBrd, flowSetTime, progress));
if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.ValvesSet));
//--------------------------------
State.Create("FlyingStart : Setting the flow")
.AddOperation(checkUiOp)
.AddOperation(outPath.RegulValve.SetFlowOp(outPath.FlowMeter, test.Qfrom, test.Qto, outPath.PidCoef, RefFlow, 600)) /// timeout = 10 min.
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
flowSetTime = StateMachine.Time - flowSetTime0;
float progress = Formulas.TestProgress(flowSetTime, estFlowSetTime, test.TstTime);
Bridge.OnTestProgress(this, GetTestProgressData(test, repetitionNr, false, cBrd, flowSetTime, progress));
if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; }
if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; }
if (e.Contains(Event.RegulValveTimeOut))
{
Bridge.OnError(this, Strings.Timeout);
retVal = Event.Done;
goto stopTest;
}
if (e.Contains(Event.Next)) goto flow_set;
}
while (!e.Contains(Event.FlowReached));
flow_set:
int time = StateMachine.Time;
float currentFlow = RefFlow.Val;
/// Extract cameras from the current sensors path, add operations to the detection state
IList<IOperation> measureOperations = new List<IOperation>();
for (int i = 0; i < sensPath.RegisterReaders.Length; i++)
{
GenericDevices.ICameraRoi cameraRoi = sensPath.RegisterReaders[i] as GenericDevices.ICameraRoi;
if (cameraRoi != null) measureOperations.Add(cameraRoi.MeasureOp());
}
//------------------------------------------------
Bridge.OnActivity(this, Strings.Test_in_progress);
//------------------------------------------------
State.Create("FlyingStart : Starting the test")
.AddOperation(checkUiOp)
.AddOperations(measureOperations)
.AddOperation(cBrd.StartMeasurementOp(outPath, Elde.TestMethods.Synchro,
test.Qfrom, test.Qto, totalPulses, (float)test.TolerRed))
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.MeasurementStarted));
foreach (var rr in sensPath.RegisterReaders)
{
if (rr is WaterMeters.iPerl.WaterMeter) (rr as WaterMeters.iPerl.WaterMeter).TestName = test.Name;
}
/// Measurement loop - preparation
readRegistersOp = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders, ref WMPulses, ref WMRefPulses);
queryEnd1 = cBrd.QueryMeasurementEndOp();
queryEnd2 = cBrd.QueryMeasurementEndOp();
ClearAllStatistics();
int estimtdEndTime = StateMachine.Time + (int)test.TstTime;
/// Measurement loop - begin
while (true)
{
//--------------------------------
switch (ReadRegistersTempPressAmbient(measureOperations, true))
{
case Event.Error: { retVal = Event.Error; goto stopTest; }
case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
case Event.MeasurementCompleted: goto test_completed;
}
int remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0);
if (remainingTime > 60)
{
Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec));
}
else
{
Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Test_in_progress, remainingTime));
}
UpdateAllStatistics();
CurrentMassRaw = Mass.Val;
RefFreq.Val = cBrd.ReferenceFreq;
RefFlow.Val = cBrd.ReferenceFlow;
string logstr = string.Format("E={0} f={1} q={2}", cBrd.EtPulses(0), cBrd.ReferenceFreq,
cBrd.ReferenceFlow * outPath.FlowMeter.NominalFlow);
for (int i = 0; i < Config.Data.WMsCount; i++)
{
logstr += string.Format(" M{0}=({1},{2})", i + 1, WMRefPulses[i], WMPulses[i]);
}
log.Debug(logstr);
float progress = Formulas.TestProgress(cBrd.EtPulses(0), totalPulses, estFlowSetTime, test.TstTime);
Bridge.OnTestProgress(this, GetTestProgressData(test, repetitionNr, true, cBrd, cBrd.TTime, progress));
}
/// Measurement loop - end
test_completed:
//------------------------------------------------
Bridge.OnActivity(this, Strings.Test_completed);
//------------------------------------------------
TestEndTime = DateTime.Now;
/// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results
if (UIFlowControl.Stop == WaitBeginFormClosed()) goto stopTest;
///
/// Populate TestResult data entity with data
///
Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part);
if (tstRslt != null)
{
/// Auxiliary results
tstRslt.AmbientTempAve = AmbientTempStat.Average;
tstRslt.AmbientPressAve = AmbientPressureStat.Average;
tstRslt.AmbientHumiAve = AmbientHumidityStat.Average;
tstRslt.PressUpAvrg = PressureUpStat.Average;
tstRslt.PressUpStart = PressureUpStat.First;
tstRslt.PressUpEnd = PressureUpStat.Last;
tstRslt.PressUpMin = PressureUpStat.Min;
tstRslt.PressUpMax = PressureUpStat.Max;
tstRslt.PressDownAvrg = PressureDownStat.Average;
tstRslt.PressDownStart = PressureDownStat.First;
tstRslt.PressDownEnd = PressureDownStat.Last;
tstRslt.PressDownMin = PressureDownStat.Min;
tstRslt.PressDownMax = PressureDownStat.Max;
tstRslt.TempInAvrg = TempInStat.Average;
tstRslt.TempInStart = TempInStat.First;
tstRslt.TempInEnd = TempInStat.Last;
tstRslt.TempInMin = TempInStat.Min;
tstRslt.TempInMax = TempInStat.Max;
tstRslt.TempOutAvrg = TempOutStat.Average;
tstRslt.TempOutStart = TempOutStat.First;
tstRslt.TempOutEnd = TempOutStat.Last;
tstRslt.TempOutMin = TempOutStat.Min;
tstRslt.TempOutMax = TempOutStat.Max;
tstRslt.TempDivAvrg = TempDivStat.Average;
tstRslt.TempDivStart = TempDivStat.First;
tstRslt.TempDivEnd = TempDivStat.Last;
tstRslt.TempDivMin = TempDivStat.Min;
tstRslt.TempDivMax = TempDivStat.Max;
tstRslt.DensityIn = Formulas.WaterDensityFromTemp(tstRslt.TempInAvrg); /// [kg/m3]
tstRslt.DensityOut = Formulas.WaterDensityFromTemp(tstRslt.TempOutAvrg); /// [kg/m3]
tstRslt.DensityDiv = Formulas.WaterDensityFromTemp(tstRslt.TempDivAvrg); /// [kg/m3]
/// Main results
tstRslt.StartTime = TestStartTime;
tstRslt.EndTime = TestEndTime;
tstRslt.FlowSetTime = flowSetTime;
tstRslt.TestTime = cBrd.TTime; /// [s] measurement time
tstRslt.PulsesMaster = Convert.ToDouble(cBrd.EtPulses(0)); /// Pulses of the master flow meter (test total)
tstRslt.MassStartRaw = 0;
tstRslt.MassStart = 0;
tstRslt.MassEndRaw = 0;
tstRslt.MassEnd = 0;
tstRslt.FlowMass = 0; /// [kg/h]
tstRslt.FlowVolume = 3.6 * ltrPerRefPulse * tstRslt.PulsesMaster / tstRslt.TestTime; /// [m3/h]
tstRslt.VolumeMaster = ltrPerRefPulse * tstRslt.PulsesMaster; /// [l] volume from the master flow meter
tstRslt.ConstMaster = outPath.FlowMeter.LtrPerPulseCorrected(tstRslt.FlowVolume); /// Corrected master pulses per liter
tstRslt.VolumeCTV = tstRslt.ConstMaster * tstRslt.PulsesMaster; /// [l] 1000.0f is because density is in [kg/m3]
tstRslt.ErrorMaster = 0.0; /// Cannot be determined without a mass measurement
for (int i = 0; i < BatchRslts.WMPositionsCount; i++)
{
Results.Entities.MeterTestRslt meterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.Single);
GenericDevices.IRegisterReader regReader = (sensPath.RegisterReaders == null) ? null : sensPath.RegisterReaders[i];
WaterMeters.iPerl.WaterMeter iPerl = regReader as WaterMeters.iPerl.WaterMeter;
if (meterRslt != null && regReader != null)
{
meterRslt.PulsesPerLiter = regReader.PulsesPerLtr;
meterRslt.PulsesMeter = Convert.ToDouble(WMPulses[i]);
meterRslt.PulsesMaster = Convert.ToDouble(WMRefPulses[i]);
if (iPerl != null)
{
meterRslt.TimestampStart = iPerl.TimestampSecStart;
meterRslt.TimestampEnd = iPerl.TimestampSecEnd;
meterRslt.TestTime = meterRslt.TimestampEnd - meterRslt.TimestampStart;
meterRslt.VolumeStart = iPerl.VolumeLtrStart; /// liter
meterRslt.VolumeEnd = iPerl.VolumeLtrEnd; /// liter
meterRslt.VolumeMeter = Math.Abs(iPerl.VolumeLtrEnd - iPerl.VolumeLtrStart);
meterRslt.VolumeRef = tstRslt.VolumeCTV * meterRslt.TestTime / tstRslt.TestTime;
iPerl.VolumeLtrRef = meterRslt.VolumeRef;
#if IPERLST
meterRslt.CalibFactor = (iPerl.CalibrationStruct != null) ? iPerl.CalibrationStruct.Calibration : 0;
meterRslt.Q2Correction = iPerl.CurrentQ2Correction;
#endif
iPerl.LastTestResult = meterRslt; /// Save this water meter test result to iPerl WM
iPerl.NominalTestFlow = 500.0 * (test.Qfrom + test.Qto); /// Ave. + convert to liter/hour
}
else
{
meterRslt.TestTime = tstRslt.TestTime;
meterRslt.VolumeStart = 0;
meterRslt.VolumeEnd = 0;
meterRslt.VolumeMeter = (meterRslt.PulsesPerLiter <= float.Epsilon) ? 0 : meterRslt.PulsesMeter / meterRslt.PulsesPerLiter;
meterRslt.VolumeRef = tstRslt.ConstMaster * meterRslt.PulsesMaster; /// liter
}
meterRslt.Error = Formulas.ErrorFromVolumes(meterRslt.VolumeMeter, meterRslt.VolumeRef);
meterRslt.Passed = (meterRslt.Error >= test.ErrLimLo + test.Uncertainty)
&& (meterRslt.Error <= test.ErrLimHi - test.Uncertainty);
meterRslt.TestDone = true;
}
}
}
/// Add data - end
Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, test.Part));
/// Append the results to the CSV-file
allResults.Info(TestResult2CsvLine(testName, test.Part));
if (++repetitionNr <= test.Repeats)
{
goto loop;
}
stopTest:
///----------------------///
/// Quit this sequence ///
///----------------------///
State.Create("FlyingStart : Stopping diverter, gate, etc.")
.AddOperation(checkUiOp)
.AddOperation(cBrd.StopPreviousOp())
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.PreviousStopped));
/// Transition sequence at the end of test
/// Prevent overwriting 'retVal' in case it was set to non-default value earlier
switch (Transition(transitionAfter, TransitionContext.AfterTest))
{
case Event.Error: { if (retVal == Event.Done) retVal = Event.Error; break; }
case Event.UiCmdStop: { if (retVal == Event.Done) retVal = Event.UiCmdStop; break; }
}
/// Create a list with one item 'retVal' (default is Event.Done) and return it
IList<Event> retList = new List<Event>(1);
retList.Add(retVal);
return retList;
}
}
}