443 lines
19 KiB
C#
443 lines
19 KiB
C#
///
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/// Copyright (c) 2013-2016 Sensus Metering Systems
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///
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using System;
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using System.Collections.Generic;
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using System.Text;
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using log4net;
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using TBF.BenchControl;
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using TBF.Boxes;
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using TBF.Resources;
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using TBF.UiBridge;
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namespace TBF.BenchControl.TestMethods.ReferenceFlowmeterCalibration
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{
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public class ReferenceFlowmeterCalibrationSeq : Sequences.SequenceBase
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{
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private static readonly ILog log = LogManager.GetLogger(typeof(ReferenceFlowmeterCalibrationSeq));
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/// <summary>
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/// Flying start mass collection method sequence
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/// </summary>
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/// <param name="test">Test entity</param>
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/// <returns>
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/// Event.Done . . . . . . . OK
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/// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP
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/// Event.OpArgumentError . Target flow is out of range
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/// Event.Error . . . . . . Unspecified error
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/// </returns>
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public IList<Event> Execute(Config.Entities.Test test, bool outerLoopMode, int outerLoopCounter)
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{
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Elde.ControlBoardDev cBrd = StateMachine.ControlBoard;
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IList<Event> e = new List<Event>(); /// Events from currently running operations
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Event retVal = Event.Done;
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checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state
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LtrPerRefPulse = outPath.FlowMeter.LtrPerPulse; /// [ltr/pulse], nominal flow in [m3/h]
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/// Notes:
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/// float timeHr = volumeLtr / (1000.0f * targetFlow);
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/// float timeSec = 3600.0f * timeHr;
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/// int refPulses = (int)(timeSec * (2000.0f * targetFlow / pOut.FlowMeter.NominalFlow));
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int totalPulses = (int)(test.Volume / LtrPerRefPulse + 0.5f);
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processDataLoggingOp = new TBF.BenchControl.Operations.ProcessDataLoggingOp(processDataLogger, this, false);
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int repetitionNr = outerLoopMode ? outerLoopCounter : 1; /// First test: repetitionNr=1
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//====================================
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// Transition or SetRoute - Start
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//====================================
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switch (Transition(transitionBefore, TransitionContext.BeforeTest))
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{
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case Event.Error: { retVal = Event.Error; goto stopTest; }
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case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
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}
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//====================================
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loop:
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/// Start the test, initialize test results
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Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, totalPulses));
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string testName = Results.Utils.GetTestName(test.Name, test.Repeats, repetitionNr);
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TestStartTime = DateTime.Now;
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TestProgressEventArgs.SetEstimatedTimes(new int[] { 1, 1, 1, 30, Convert.ToInt32(test.TstTime) + 15, 0, 0 });
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.JustStarted));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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int flowSetTime0 = StateMachine.Time;
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Setting_the_flow);
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//------------------------------------------------
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if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower);
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State.Create("ReferenceFlowmeterCalibration : Starting the pump")
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.AddOperation(checkUiOp)
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.AddOperation(new Operations.TimerOp(5))
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.TimerExpired));
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State.Create("ReferenceFlowmeterCalibration : Starting the pump")
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.AddOperation(checkUiOp)
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.AddOperation(cBrd.SetValvesOp(inPath.Pump, null))
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.ValvesSet));
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if (!test.Emptying) /// If condition met => skip measuring and force emptying
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{
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///
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/// Measure the weight and skip emptying if there is enough room in the tank
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///
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State.Create("ReferenceFlowmeterCalibration : Measuring the mass of water in the tank")
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.AddOperation(checkUiOp)
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.AddOperation(outPath.Balance.ReadMassOp(ref Mass))
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.BalanceDone));
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double estimatedEndMass = Mass.Val + test.Volume;
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if (estimatedEndMass < outPath.Balance.Capacity * Constants.TankFullFactor)
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{
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goto set_flow; /// Enough room in the tank -> skip emptying
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}
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}
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///
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/// Empty the water tank
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///
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switch (EmptyTheTank(outPath.EmptyTankValve, outPath.Balance))
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{
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case Event.Error: { retVal = Event.Error; goto stopTest; }
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case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
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}
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set_flow:
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//--------------------------------
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State.Create("ReferenceFlowmeterCalibration : Setting the flow")
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.AddOperation(checkUiOp)
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.AddOperation(outPath.RegulValve.SetFlowOp(outPath.FlowMeter, test.Qfrom, test.Qto, outPath.PidCoef, RefFlow, 600)) /// timeout = 10 min.
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.RegulValveTimeOut))
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{
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Bridge.OnError(this, Strings.Timeout);
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retVal = Event.Done;
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goto stopTest;
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}
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if (e.Contains(Event.Next)) goto flow_set;
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}
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while (!e.Contains(Event.FlowReached));
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flow_set:
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int flowSetTime = StateMachine.Time - flowSetTime0;
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double currentFlow = RefFlow.Val;
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Measuring_the_weight);
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//------------------------------------------------
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State.Create("ReferenceFlowmeterCalibration : Measuring the start mass")
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.AddOperation(checkUiOp)
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.AddOperation(benchPath.TempMtrUp.ReadTempOp(ref TempUp))
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.AddOperation(benchPath.TempMtrDown.ReadTempOp(ref TempDown))
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.AddOperation(outPath.TempDiv.ReadTempOp(ref TempDiv))
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.AddOperation(benchPath.PressMtrUp.ReadPressureOp(ref PressUp))
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.AddOperation(benchPath.PressMtrDown.ReadPressureOp(ref PressDown))
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.AddOperation(benchPath.PressMtrDelta == null ? null : benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta))
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.AddOperation((StateMachine.Ambient != null)
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? StateMachine.Ambient.ReadAmbientOp(AmbTemp, AmbPress, AmbHumi) : null)
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.AddOperation(outPath.Balance.ReadStableMassOp(ref StartMass, test.MassRepeats, test.MassSpread, test.MassMethod))
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.AddOperation(cBrd.UpdateTankWeightOp())
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.AddOperation(processDataLoggingOp)
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.BalanceDone));
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Mass.Val = StartMass.Val;
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Test_in_progress);
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//------------------------------------------------
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State.Create("ReferenceFlowmeterCalibration : Starting the test")
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.AddOperation(checkUiOp)
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.AddOperation(cBrd.StartMeasurementOp(outPath, Elde.TestMethods.Diverter | Elde.TestMethods.Synchro,
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test.Qfrom, test.Qto, totalPulses, (float)test.TolerRed))
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.MeasurementStarted));
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/// Measurement loop - preparation
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readRegistersOp = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders);
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queryEnd1 = cBrd.QueryMeasurementEndOp();
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queryEnd2 = cBrd.QueryMeasurementEndOp();
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ClearAllStatistics();
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/// Measurement loop - begin
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while (true)
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{
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//--------------------------------
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switch (ReadRegistersTempPressAmbient(null, true))
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{
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case Event.Error: { retVal = Event.Error; goto stopTest; }
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case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
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case Event.MeasurementCompleted: goto test_completed;
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}
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RefFreq.Val = cBrd.ReferenceFreq;
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RefFlow.Val = cBrd.ReferenceFlow;
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UpdateAllStatistics();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.Test));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.Test));
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}
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/// Measurement loop - end
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test_completed:
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State.Create("ReferenceFlowmeterCalibration : Waiting before mass measurement")
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.AddOperation(checkUiOp)
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.AddOperation(benchPath.TempMtrUp.ReadTempOp(ref TempUp))
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.AddOperation(benchPath.TempMtrDown.ReadTempOp(ref TempDown))
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.AddOperation(outPath.TempDiv.ReadTempOp(ref TempDiv))
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.AddOperation(benchPath.PressMtrUp.ReadPressureOp(ref PressUp))
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.AddOperation(benchPath.PressMtrDown.ReadPressureOp(ref PressDown))
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.AddOperation(benchPath.PressMtrDelta == null ? null : benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta))
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.AddOperation(readRegistersOp)
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.AddOperation((StateMachine.Ambient != null)
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? StateMachine.Ambient.ReadAmbientOp(AmbTemp, AmbPress, AmbHumi) : null)
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.AddOperation(outPath.Balance.ReadMassOp(ref Mass))
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.AddOperation(cBrd.UpdateTankWeightOp())
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.AddOperation(processDataLoggingOp)
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.AddOperation(new Operations.TimerOp(test.TimeStop2Mass))
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.TimerExpired));
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Measuring_the_weight);
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//------------------------------------------------
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State.Create("ReferenceFlowmeterCalibration : Measuring the end mass")
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.AddOperation(checkUiOp)
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.AddOperation(benchPath.TempMtrUp.ReadTempOp(ref TempUp))
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.AddOperation(benchPath.TempMtrDown.ReadTempOp(ref TempDown))
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.AddOperation(outPath.TempDiv.ReadTempOp(ref TempDiv))
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.AddOperation(benchPath.PressMtrUp.ReadPressureOp(ref PressUp))
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.AddOperation(benchPath.PressMtrDown.ReadPressureOp(ref PressDown))
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.AddOperation(benchPath.PressMtrDelta == null ? null : benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta))
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.AddOperation((StateMachine.Ambient != null)
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? StateMachine.Ambient.ReadAmbientOp(AmbTemp, AmbPress, AmbHumi) : null)
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.AddOperation(outPath.Balance.ReadStableMassOp(ref EndMass, test.MassRepeats, test.MassSpread, test.MassMethod))
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.AddOperation(cBrd.UpdateTankWeightOp())
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.AddOperation(processDataLoggingOp)
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.BalanceDone));
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///
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TestEndTime = DateTime.Now;
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Test_completed);
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//------------------------------------------------
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/// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results
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if (UIFlowControl.Stop == WaitBeginFormClosed()) goto stopTest;
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///
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/// Populate TestResult data entity with data
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///
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Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part);
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if (tstRslt != null)
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{
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/// Auxiliary results
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tstRslt.AmbTempMean = (float)AmbTempStat.Average;
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tstRslt.AmbTempStart = (float)AmbTempStat.First;
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tstRslt.AmbTempEnd = (float)AmbTempStat.Last;
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tstRslt.AmbTempMin = (float)AmbTempStat.Min;
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tstRslt.AmbTempMax = (float)AmbTempStat.Max;
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tstRslt.AmbPressMean = (float)AmbPressStat.Average;
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tstRslt.AmbPressStart = (float)AmbPressStat.First;
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tstRslt.AmbPressEnd = (float)AmbPressStat.Last;
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tstRslt.AmbPressMin = (float)AmbPressStat.Min;
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tstRslt.AmbPressMax = (float)AmbPressStat.Max;
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tstRslt.AmbHumiMean = (float)AmbHumiStat.Average;
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tstRslt.AmbHumiStart = (float)AmbHumiStat.First;
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tstRslt.AmbHumiEnd = (float)AmbHumiStat.Last;
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tstRslt.AmbHumiMin = (float)AmbHumiStat.Min;
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tstRslt.AmbHumiMax = (float)AmbHumiStat.Max;
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tstRslt.PressUpMean = (float)PressUpStat.Average;
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tstRslt.PressUpStart = (float)PressUpStat.First;
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tstRslt.PressUpEnd = (float)PressUpStat.Last;
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tstRslt.PressUpMin = (float)PressUpStat.Min;
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tstRslt.PressUpMax = (float)PressUpStat.Max;
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tstRslt.PressDownMean = (float)PressDownStat.Average;
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tstRslt.PressDownStart = (float)PressDownStat.First;
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tstRslt.PressDownEnd = (float)PressDownStat.Last;
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tstRslt.PressDownMin = (float)PressDownStat.Min;
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tstRslt.PressDownMax = (float)PressDownStat.Max;
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tstRslt.PressDeltaMean = (float)PressDeltaStat.Average;
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tstRslt.PressDeltaStart = (float)PressDeltaStat.First;
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tstRslt.PressDeltaEnd = (float)PressDeltaStat.Last;
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tstRslt.PressDeltaMin = (float)PressDeltaStat.Min;
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tstRslt.PressDeltaMax = (float)PressDeltaStat.Max;
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tstRslt.TempUpMean = (float)TempUpStat.Average;
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tstRslt.TempUpStart = (float)TempUpStat.First;
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tstRslt.TempUpEnd = (float)TempUpStat.Last;
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tstRslt.TempUpMin = (float)TempUpStat.Min;
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tstRslt.TempUpMax = (float)TempUpStat.Max;
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tstRslt.TempDownMean = (float)TempDownStat.Average;
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tstRslt.TempDownStart = (float)TempDownStat.First;
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tstRslt.TempDownEnd = (float)TempDownStat.Last;
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tstRslt.TempDownMin = (float)TempDownStat.Min;
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tstRslt.TempDownMax = (float)TempDownStat.Max;
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tstRslt.TempDivMean = (float)TempDivStat.Average;
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tstRslt.TempDivStart = (float)TempDivStat.First;
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tstRslt.TempDivEnd = (float)TempDivStat.Last;
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tstRslt.TempDivMin = (float)TempDivStat.Min;
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tstRslt.TempDivMax = (float)TempDivStat.Max;
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tstRslt.DensityIn = Formulas.WaterDensityFromTemp(tstRslt.TempUpMean); /// [kg/m3]
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tstRslt.DensityOut = Formulas.WaterDensityFromTemp(tstRslt.TempDownMean); /// [kg/m3]
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tstRslt.DensityDiv = Formulas.WaterDensityFromTemp(tstRslt.TempDivMean); /// [kg/m3]
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/// Main results
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tstRslt.StartTime = TestStartTime;
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tstRslt.EndTime = TestEndTime;
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tstRslt.FlowSetTime = flowSetTime;
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tstRslt.TestTime = cBrd.TTime; /// [s] measurement time
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tstRslt.PulsesMaster = Convert.ToDouble(cBrd.EtPulses(0)); /// Pulses of the master flow meter (test total)
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tstRslt.MassStartRaw = StartMass.Val;
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tstRslt.MassStart = Formulas.CorrectedValue(tstRslt.MassStartRaw, outPath.Balance.Corrections);
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tstRslt.MassEndRaw = EndMass.Val;
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tstRslt.MassEnd = Formulas.CorrectedValue(tstRslt.MassEndRaw, outPath.Balance.Corrections);
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tstRslt.FlowMass = 3600.0 * (tstRslt.MassEnd - tstRslt.MassStart) / tstRslt.TestTime; /// [kg/h]
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tstRslt.FlowVolume = 3.6 * LtrPerRefPulse * tstRslt.PulsesMaster / tstRslt.TestTime; /// [m3/h]
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tstRslt.VolumeCTV = 1001.03 * (tstRslt.MassEnd - tstRslt.MassStart) / tstRslt.DensityOut; /// [l] 1000.0f is because density is in [kg/m3]
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tstRslt.VolumeMaster = LtrPerRefPulse * tstRslt.PulsesMaster; /// [l] volume from the master flow meter
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tstRslt.ConstMaster = LtrPerRefPulse * tstRslt.VolumeCTV / tstRslt.VolumeMaster; /// Corrected master pulses per liter
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tstRslt.ErrorMaster = Formulas.ErrorFromVolumes(tstRslt.VolumeMaster, tstRslt.VolumeCTV);
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tstRslt.FlowMin = (float)((tstRslt.VolumeMaster != 0) ? (RefFlowStat.Min * tstRslt.VolumeCTV / tstRslt.VolumeMaster) : RefFlowStat.Min);
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tstRslt.FlowMax = (float)((tstRslt.VolumeMaster != 0) ? (RefFlowStat.Max * tstRslt.VolumeCTV / tstRslt.VolumeMaster) : RefFlowStat.Max);
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/// Update flowmeter constant with the measured one
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if (outPath.FlowMeter.Idx1 > 0 && outPath.FlowMeter.Idx1 <= ReferenceFlowmetersCount)
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{
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CalibratedLtrPerRefPulse[outPath.FlowMeter.Idx1 - 1] = Convert.ToSingle(tstRslt.ConstMaster);
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log.InfoFormat("Updating LtrPerRefPulse[{0}] = {1}", outPath.FlowMeter.Idx1 - 1, tstRslt.ConstMaster);
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}
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tstRslt.Components = Results.Entities.Components
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.UpdateList(BatchRslts.ComponentsList,
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new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1,
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(BenchInfo != null) ? BenchInfo.TestBenchName : "testbench",
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|
inPath.Pump != null ? inPath.Pump.Name : string.Empty,
|
|
outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty,
|
|
outPath.Balance != null ? outPath.Balance.Name : string.Empty,
|
|
outPath.RegulValve != null ? outPath.RegulValve.Name : string.Empty,
|
|
outPath.Diverter != null ? outPath.Diverter.Name : string.Empty));
|
|
|
|
/// Update results
|
|
Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt));
|
|
}
|
|
|
|
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.TransitionAfter));
|
|
|
|
/// Append the results to the CSV-file
|
|
allResults.Info(TestResult2CsvLine(testName, test.Part));
|
|
|
|
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.Completed));
|
|
|
|
if (!outerLoopMode && (++repetitionNr <= test.Repeats))
|
|
{
|
|
goto loop;
|
|
}
|
|
|
|
|
|
stopTest:
|
|
|
|
///----------------------///
|
|
/// Quit this sequence ///
|
|
///----------------------///
|
|
State.Create("ReferenceFlowmeterCalibration : Stopping diverter, gate, etc.")
|
|
.AddOperation(checkUiOp)
|
|
.AddOperation(cBrd.StopPreviousOp())
|
|
.EnterState();
|
|
do
|
|
{
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.PreviousStopped));
|
|
|
|
/// Transition sequence at the end of test
|
|
/// Prevent overwriting 'retVal' in case it was set to non-default value earlier
|
|
switch (Transition(transitionAfter, (retVal == Event.Done) ? TransitionContext.AfterTest : TransitionContext.Stop))
|
|
{
|
|
case Event.Error: { if (retVal == Event.Done) retVal = Event.Error; break; }
|
|
case Event.UiCmdStop: { if (retVal == Event.Done) retVal = Event.UiCmdStop; break; }
|
|
}
|
|
|
|
/// Create a list with one item 'retVal' (default is Event.Done) and return it
|
|
IList<Event> retList = new List<Event>(1);
|
|
retList.Add(retVal);
|
|
return retList;
|
|
}
|
|
}
|
|
}
|