tbf/TestBenchFramework/BenchControl/TestMethods/ReferenceFlowmeterCalibration/ReferenceFlowmeterCalibrationSeq.cs

426 lines
18 KiB
C#

///
/// Copyright (c) 2013-2016 Sensus Metering Systems
///
using System;
using System.Collections.Generic;
using System.Text;
using log4net;
using TBF.BenchControl;
using TBF.Boxes;
using TBF.Resources;
using TBF.UiBridge;
namespace TBF.BenchControl.TestMethods.ReferenceFlowmeterCalibration
{
public class ReferenceFlowmeterCalibrationSeq : Sequences.SequenceBase
{
private static readonly ILog log = LogManager.GetLogger(typeof(ReferenceFlowmeterCalibrationSeq));
/// <summary>
/// Flying start mass collection method sequence
/// </summary>
/// <param name="test">Test entity</param>
/// <returns>
/// Event.Done . . . . . . . OK
/// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP
/// Event.OpArgumentError . Target flow is out of range
/// Event.Error . . . . . . Unspecified error
/// </returns>
public IList<Event> Execute(Config.Entities.Test test, bool outerLoopMode, int outerLoopCounter)
{
Elde.ControlBoardDev cBrd = StateMachine.ControlBoard;
IList<Event> e = new List<Event>(); /// Events from currently running operations
Event retVal = Event.Done;
checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state
float switchTimeStart = 0.001f; /// in seconds, original vale is 1 ms
float switchTimeEnd = 0.001f; /// in seconds, original vale is 1 ms
LtrPerRefPulse = outPath.FlowMeter.LtrPerPulse; /// [ltr/pulse], nominal flow in [m3/h]
/// Notes:
/// float timeHr = volumeLtr / (1000.0f * targetFlow);
/// float timeSec = 3600.0f * timeHr;
/// int refPulses = (int)(timeSec * (2000.0f * targetFlow / pOut.FlowMeter.NominalFlow));
int totalPulses = (int)(test.Volume / LtrPerRefPulse + 0.5f);
processDataLoggingOp = new TBF.BenchControl.Operations.ProcessDataLoggingOp(processDataLogger, this, false);
int repetitionNr = outerLoopMode ? outerLoopCounter : 1; /// First test: repetitionNr=1
//====================================
// Transition or SetRoute - Start
//====================================
switch (Transition(transitionBefore, TransitionContext.BeforeTest))
{
case Event.Error: { retVal = Event.Error; goto stopTest; }
case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
}
//====================================
loop:
/// Start the test, initialize test results
Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, totalPulses));
string testName = Results.Utils.GetTestName(test.Name, test.Repeats, repetitionNr);
TestStartTime = DateTime.Now;
TestProgressEventArgs.SetEstimatedTimes(new int[] { 1, 1, 1, 30, 0, Convert.ToInt32(test.TstTime) + 15, 0, 0 });
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.JustStarted));
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
int flowSetTime0 = StateMachine.Time;
//------------------------------------------------
Bridge.OnActivity(this, Strings.Setting_the_flow);
//------------------------------------------------
if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower);
State.Create("ReferenceFlowmeterCalibration : Starting the pump")
.AddOperation(checkUiOp)
.AddOperation(new Operations.TimerOp(5))
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.TimerExpired));
State.Create("ReferenceFlowmeterCalibration : Starting the pump")
.AddOperation(checkUiOp)
.AddOperation(cBrd.SetValvesOp(inPath.Pump, null))
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.ValvesSet));
if (!test.DoDraining) /// If condition met => skip measuring and force emptying
{
///
/// Measure the weight and skip emptying if there is enough room in the tank
///
State.Create("ReferenceFlowmeterCalibration : Measuring mass of water in the tank")
.AddOperation(checkUiOp)
.AddOperation(outPath.Scale.ReadMassOp(ref Mass))
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.BalanceDone));
double estimatedEndMass = Mass.Val + test.Volume;
if (estimatedEndMass < outPath.Scale.Capacity * Constants.TankFullFactor)
{
goto set_flow; /// Enough room in the tank -> skip emptying
}
}
///
/// Empty the water tank
///
switch (DrainTheTank(outPath.Scale.DrainValve, outPath.Scale))
{
case Event.Error: { retVal = Event.Error; goto stopTest; }
case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
}
set_flow:
//--------------------------------
State.Create("ReferenceFlowmeterCalibration : Setting the flow")
.AddOperation(checkUiOp)
.AddOperation(outPath.RegulValve.SetFlowOp(outPath.FlowMeter, test.Qfrom, test.Qto, outPath.PidCoef, RefFlow, 600)) /// timeout = 10 min.
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; }
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
if (e.Contains(Event.RegulValveTimeOut))
{
Bridge.OnError(this, Strings.Timeout);
retVal = Event.Done;
goto stopTest;
}
if (e.Contains(Event.Next)) goto flow_set;
}
while (!e.Contains(Event.FlowReached));
flow_set:
int flowSetTime = StateMachine.Time - flowSetTime0;
double currentFlow = RefFlow.Val;
//------------------------------------------------
Bridge.OnActivity(this, Strings.Measuring_the_weight);
//------------------------------------------------
State.Create("ReferenceFlowmeterCalibration : Measuring the start mass")
.AddOperation(checkUiOp)
.AddOperation(benchPath.TempMtrUp.ReadTempOp(ref TempUp))
.AddOperation(benchPath.TempMtrDown.ReadTempOp(ref TempDown))
.AddOperation(outPath.TempDiv.ReadTempOp(ref TempDiv))
.AddOperation(benchPath.PressMtrUp.ReadPressureOp(ref PressUp))
.AddOperation(benchPath.PressMtrDown.ReadPressureOp(ref PressDown))
.AddOperation(benchPath.PressMtrDelta == null ? null : benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta))
.AddOperation((StateMachine.Ambient != null)
? StateMachine.Ambient.ReadAmbientOp(AmbTemp, AmbPress, AmbHumi) : null)
.AddOperation(outPath.Scale.ReadStableMassOp(ref StartMass, test.MassRepeats, test.MassSpread, test.MassMethod))
.AddOperation(cBrd.UpdateTankWeightOp())
.AddOperation(processDataLoggingOp)
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.BalanceDone));
Mass.Val = StartMass.Val;
//------------------------------------------------
Bridge.OnActivity(this, Strings.Test_in_progress);
//------------------------------------------------
State.Create("ReferenceFlowmeterCalibration : Starting the test")
.AddOperation(checkUiOp)
.AddOperation(cBrd.StartMeasurementOp(outPath, Elde.TestMethods.Diverter | Elde.TestMethods.Synchro,
test.Qfrom, test.Qto, totalPulses, (float)test.TolerRed))
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.MeasurementStarted));
/// Measurement loop - preparation
readRegistersOp = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders);
queryEnd1 = cBrd.QueryMeasurementEndOp();
queryEnd2 = cBrd.QueryMeasurementEndOp();
ClearAllStatistics(StateMachine.Time);
/// Read the diverter switch time
switchTimeStart = (float)cBrd.DivTime / 1000.0f;
/// Measurement loop - begin
while (true)
{
//--------------------------------
switch (ReadRegistersTempPressAmbient(null, true))
{
case Event.Error: { retVal = Event.Error; goto stopTest; }
case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
case Event.MeasurementCompleted: goto test_completed;
}
RefFreq.Val = cBrd.ReferenceFreq;
RefFlow.Val = cBrd.ReferenceFlow;
UpdateAllStatistics(StateMachine.Time);
Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.Test));
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.Test));
}
/// Measurement loop - end
test_completed:
State.Create("ReferenceFlowmeterCalibration : Waiting before mass measurement")
.AddOperation(checkUiOp)
.AddOperation(benchPath.TempMtrUp.ReadTempOp(ref TempUp))
.AddOperation(benchPath.TempMtrDown.ReadTempOp(ref TempDown))
.AddOperation(outPath.TempDiv.ReadTempOp(ref TempDiv))
.AddOperation(benchPath.PressMtrUp.ReadPressureOp(ref PressUp))
.AddOperation(benchPath.PressMtrDown.ReadPressureOp(ref PressDown))
.AddOperation(benchPath.PressMtrDelta == null ? null : benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta))
.AddOperation(readRegistersOp)
.AddOperation((StateMachine.Ambient != null)
? StateMachine.Ambient.ReadAmbientOp(AmbTemp, AmbPress, AmbHumi) : null)
.AddOperation(outPath.Scale.ReadMassOp(ref Mass))
.AddOperation(cBrd.UpdateTankWeightOp())
.AddOperation(processDataLoggingOp)
.AddOperation(new Operations.TimerOp(test.TimeStop2Mass))
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.TimerExpired));
/// Read the diverter switch time
switchTimeEnd = (float)cBrd.DivTime / 1000.0f;
//------------------------------------------------
Bridge.OnActivity(this, Strings.Measuring_the_weight);
//------------------------------------------------
State.Create("ReferenceFlowmeterCalibration : Measuring the end mass")
.AddOperation(checkUiOp)
.AddOperation(benchPath.TempMtrUp.ReadTempOp(ref TempUp))
.AddOperation(benchPath.TempMtrDown.ReadTempOp(ref TempDown))
.AddOperation(outPath.TempDiv.ReadTempOp(ref TempDiv))
.AddOperation(benchPath.PressMtrUp.ReadPressureOp(ref PressUp))
.AddOperation(benchPath.PressMtrDown.ReadPressureOp(ref PressDown))
.AddOperation(benchPath.PressMtrDelta == null ? null : benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta))
.AddOperation((StateMachine.Ambient != null)
? StateMachine.Ambient.ReadAmbientOp(AmbTemp, AmbPress, AmbHumi) : null)
.AddOperation(outPath.Scale.ReadStableMassOp(ref EndMass, test.MassRepeats, test.MassSpread, test.MassMethod))
.AddOperation(cBrd.UpdateTankWeightOp())
.AddOperation(processDataLoggingOp)
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.BalanceDone));
///
TestEndTime = DateTime.Now;
//------------------------------------------------
Bridge.OnActivity(this, Strings.Test_completed);
//------------------------------------------------
/// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results
if (UIFlowControl.Stop == WaitBeginFormClosed()) goto stopTest;
///
/// Populate TestResult data entity with data
///
Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part);
if (tstRslt != null)
{
UpdateTempPressDensAmb(tstRslt);
/// Main results
tstRslt.StartTime = TestStartTime;
tstRslt.EndTime = TestEndTime;
tstRslt.FlowSetTime = flowSetTime;
tstRslt.TestTime = cBrd.TTime; /// [s] measurement time
tstRslt.PulsesMaster = Convert.ToDouble(cBrd.EtPulses(0)); /// Pulses of the master flow meter (test total)
tstRslt.MassStartRaw = StartMass.Val;
tstRslt.MassStart = Formulas.CorrectedValue(tstRslt.MassStartRaw, outPath.Scale.Corrections);
tstRslt.MassEndRaw = EndMass.Val;
tstRslt.MassEnd = Formulas.CorrectedValue(tstRslt.MassEndRaw, outPath.Scale.Corrections);
tstRslt.FlowMass = 3600.0 * (tstRslt.MassEnd - tstRslt.MassStart) / tstRslt.TestTime; /// [kg/h]
tstRslt.FlowVolume = 3.6 * LtrPerRefPulse * tstRslt.PulsesMaster / tstRslt.TestTime; /// [m3/h]
tstRslt.Buoyancy = Formulas.Buoyancy();
tstRslt.VolumeCTV = 1000.0 * tstRslt.Buoyancy * (tstRslt.MassEnd - tstRslt.MassStart) / tstRslt.DensityOut; /// [l] 1000.0f is because density is in [kg/m3]
tstRslt.VolumeMaster = LtrPerRefPulse * tstRslt.PulsesMaster; /// [l] volume from the master flow meter
tstRslt.ConstMaster = LtrPerRefPulse * tstRslt.VolumeCTV / tstRslt.VolumeMaster; /// Corrected master pulses per liter
tstRslt.ErrorMaster = Formulas.ErrorFromVolumes(tstRslt.VolumeMaster, tstRslt.VolumeCTV);
tstRslt.FlowMean = (float)RefFlowStat.Average;
tstRslt.FlowStart = (float)RefFlowStat.First;
tstRslt.FlowEnd = (float)RefFlowStat.Last;
tstRslt.FlowMin = (float)RefFlowStat.Min;
tstRslt.FlowMax = (float)RefFlowStat.Max;
tstRslt.DiverterStart = switchTimeStart;
tstRslt.DiverterEnd = switchTimeEnd;
tstRslt.ErrorFlagsMd = (ErrorFlagsComp != null) ? (sbyte)ErrorFlagsComp.Mode : (sbyte)0;
tstRslt.ErrorFlags = (ErrorFlagsComp != null) ? ErrorFlagsComp.GetErrorFlags(tstRslt, true, false, switchTimeStart, switchTimeEnd) : 0;
/// Update flowmeter constant with the measured one
if (outPath.FlowMeter.Idx1 > 0 && outPath.FlowMeter.Idx1 <= ReferenceFlowmetersCount)
{
CalibratedLtrPerRefPulse[outPath.FlowMeter.Idx1 - 1] = Convert.ToSingle(tstRslt.ConstMaster);
log.InfoFormat("Updating LtrPerRefPulse[{0}] = {1}", outPath.FlowMeter.Idx1 - 1, tstRslt.ConstMaster);
}
tstRslt.Components = Results.Entities.Components
.UpdateList(BatchRslts.ComponentsList,
new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1,
(BenchInfo != null) ? BenchInfo.TestBenchName : "testbench",
inPath.Pump != null ? inPath.Pump.Name : string.Empty,
outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty,
outPath.Scale != null ? outPath.Scale.Name : string.Empty,
outPath.RegulValve != null ? outPath.RegulValve.Name : string.Empty,
outPath.Diverter != null ? outPath.Diverter.Name : string.Empty));
/// Update water meter error flags
for (int i = 0; i < BatchRslts.WMPositionsCount; i++)
{
if (BatchRslts.WaterMeters[i] != null)
{
BatchRslts.WaterMeters[i].ErrorFlags = ErrorFlagsComp.GetWMtrErrorFlags(BatchRslts.WaterMeters[i].MeterTestRslts);
}
}
/// Update results
Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt));
}
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.TransitionAfter));
/// Append the results to the CSV-file
allResults.Info(TestResult2CsvLine(testName, test.Part));
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr,
(retVal == Event.Done) ? Config.Entities.Progress.Completed : Config.Entities.Progress.Aborted));
if (!outerLoopMode && (++repetitionNr <= test.Repeats))
{
goto loop;
}
stopTest:
///----------------------///
/// Quit this sequence ///
///----------------------///
State.Create("ReferenceFlowmeterCalibration : Stopping diverter, gate, etc.")
.AddOperation(checkUiOp)
.AddOperation(cBrd.StopPreviousOp())
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.PreviousStopped));
/// Transition sequence at the end of test
/// Prevent overwriting 'retVal' in case it was set to non-default value earlier
switch (Transition(transitionAfter, (retVal == Event.Done) ? TransitionContext.AfterTest : TransitionContext.Stop))
{
case Event.Error: { if (retVal == Event.Done) retVal = Event.Error; break; }
case Event.UiCmdStop: { if (retVal == Event.Done) retVal = Event.UiCmdStop; break; }
}
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr,
(retVal == Event.Done) ? Config.Entities.Progress.Completed : Config.Entities.Progress.Aborted));
/// Create a list with one item 'retVal' (default is Event.Done) and return it
IList<Event> retList = new List<Event>(1);
retList.Add(retVal);
return retList;
}
}
}