850 lines
41 KiB
C#
850 lines
41 KiB
C#
///
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/// Copyright (c) 2019-2021 Sensus Slovensko a.s.
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///
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using System;
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using System.Collections.Generic;
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using System.Text;
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using log4net;
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using Common;
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using Config.Entities;
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using TBF.Rig;
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using TBF.Boxes;
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using TBF.Resources;
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using TBF.UiBridge;
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using TBF.Rig.GenericDevices;
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using TBF.Rig.Sequences;
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namespace TBF.Rig.TestMethods.DiverterTest
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{
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public class DiverterTestSeq : SequenceBase
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{
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private static readonly ILog log = LogManager.GetLogger(typeof(DiverterTestSeq));
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/// <summary>
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/// Check capabilities of devces in the output path required for this test method
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/// </summary>
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/// <param name="devices">Devices</param>
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/// <returns>true when capabilities of devices are OK</returns>
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public static bool CheckDeviceCaps(Config.Entities.Test test, OutputPath devices, out string message)
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{
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if (!(StateMachine.ControlBoardMain is ControlBoard.Uni.UniCB))
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{
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/// Control board does not support this method
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message = string.Format("{0}: {1}", test.Name, Strings.Test_bench_does_not_suport_selected_test_method);
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return false;
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}
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if (!(devices.Scale is IScale))
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{
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/// Scale is missing
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message = string.Format("{0}: {1}", test.Name, Strings.Missing_a_scale);
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return false;
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}
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if (test.Volume > devices.Scale.Capacity * Constants.TankFullFactor)
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{
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/// Scale capacity is not sufficient
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message = string.Format("{0}: {1}", test.Name, Strings.Test_volume_exceeds_the_scale_capacity);
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return false;
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}
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if (!(devices.Diverter is IDiverter))
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{
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/// Scale is missing
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message = string.Format("{0}: {1}", test.Name, Strings.Missing_a_diverter);
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return false;
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}
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if (!(devices.FlowMeter is IFlowMeter))
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{
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/// Flow meter is missing
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message = string.Format("{0}: {1}", test.Name, Strings.Missing_a_flow_meter);
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return false;
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}
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if (!(devices.RegValve is GenericDevices.IRegValve))
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{
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/// Regulation valve is missing
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message = string.Format("{0}: {1}", test.Name, Strings.Missing_a_regulation_valve);
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return false;
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}
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message = string.Empty;
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return true;
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}
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/// <summary>
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/// Flying start mass collection method sequence
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/// </summary>
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/// <param name="test">Test entity</param>
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/// <returns>
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/// Event.Done . . . . . . . OK
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/// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP
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/// Event.OpArgumentError . Target flow is out of range
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/// Event.Error . . . . . . Unspecified error
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/// </returns>
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public IList<Event> Execute(Config.Entities.Test test, int repetitionNr, bool isLastRepetition, TestParams testParams)
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{
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TBF.Rig.ControlBoard.Uni.UniCB cBrd = StateMachine.ControlBoardMain as TBF.Rig.ControlBoard.Uni.UniCB;
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IScale scale = cBrd.Devices.Scale as IScale;
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if ((outPath.FlowMeter is IFlowMeterSingle) &&
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(outPath.FlowMeter as IFlowMeterSingle).GetRange(test.TempLimLo, test.TempLimHi) == -1)
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{
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Bridge.OnError(this, Strings.Flow_meter_temperature_range_does_not_fit_this_test_conditions);
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return new List<Event> { Event.ConfigurationError }; /// or Event.UiCmdStop ???
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}
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IList<Event> e; /// Events from currently running operations
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Event retVal = Event.Done;
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int tMass1 = 0;
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int tMass2 = 0;
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checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state
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processDataLoggingOp = new TBF.Rig.Operations.ProcessDataLoggingOp(processDataLogger, this);
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if (cBrd is ControlBoard.Uni.UniCB)
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{
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int[] filters = new int[] { 0, 0, 0, 0, 0, 0, 0, 0 };
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if (sensPath != null && sensPath.RegisterReaders != null)
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{
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foreach (var rr in sensPath.RegisterReaders)
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{
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IRegReaderPulses rrPls = rr as IRegReaderPulses;
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if (rrPls != null && rrPls.Position >= 1 && rrPls.Position <= 8)
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{
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filters[rrPls.Position - 1] = rrPls.Filter;
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}
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}
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}
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(cBrd as ControlBoard.Uni.UniCB).SetFiltersPidShortPulses(filters, outPath.PidCoef, test.ShortPulses);
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}
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IList<IOperation> readTempPressOps = new List<IOperation>();
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if (benchPath.TempMtrUp != null) readTempPressOps.Add(benchPath.TempMtrUp.ReadTempOp(ref TempUp));
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if (benchPath.TempMtrDown != null) readTempPressOps.Add(benchPath.TempMtrDown.ReadTempOp(ref TempDown));
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if (outPath.TempMtrDiv != null) readTempPressOps.Add(outPath.TempMtrDiv.ReadTempOp(ref TempDiv));
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if (benchPath.PressMtrUp != null) readTempPressOps.Add(benchPath.PressMtrUp.ReadPressureOp(ref PressUp));
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if (benchPath.PressMtrDown != null) readTempPressOps.Add(benchPath.PressMtrDown.ReadPressureOp(ref PressDown));
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if (benchPath.PressMtrDelta != null) readTempPressOps.Add(benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta));
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int totalPulses = Convert.ToInt32(test.Volume / outPath.FlowMeter.LtrPerPulse);
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///============================================================================================
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/// Read pressure and temperature once before calling Bridge.OnTestSelected(...)
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State.Create(string.Format("{0}({1}) : Measuring process data", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.Busy));
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/// Start the test, initialize test results
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Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, null));
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string testName = Results.Utils.GetTestName(test.Name, test.Repeats, repetitionNr);
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TestStartTime = DateTime.Now;
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Checking_tank_capacity);
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//------------------------------------------------
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bool drainTheTank = test.DoDraining;
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if (!drainTheTank) /// If condition met => skip measuring and force emptying
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{
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double estimatedEndMass = scale.Mass + test.Volume;
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if (estimatedEndMass >= scale.Capacity * Constants.TankFullFactor)
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{
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drainTheTank = true;
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}
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}
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///
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if (drainTheTank)
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{
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#if BERLIN || GELSENWASSER || SENTEC
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switch (DrainTheTank(outPath.Scale, readTempPressOps))
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{
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case Event.Error: { retVal = Event.Error; goto stopTest; }
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case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
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}
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drainTheTank = false;
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#else
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State.Create(string.Format("{0}({1}) : Open the drain valve", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperation(StateMachine.ControlBoardMain.SetValvesOp(scale.DrainValve, null))
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy));
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#endif
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}
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Starting_the_pump);
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//------------------------------------------------
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting));
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int flowSetTime0 = StateMachine.Time;
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if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower);
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///
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State.Create(string.Format("{0}({1}) : Starting the pump", test.Method, test.Name))
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.AddOperation(checkUiOp)
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// .AddOperation(new Operations.SetAllRegulValvesOp(inPath.RegulValves, inPath.RegulValvesPct, 60))
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.AddOperations(readTempPressOps)
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.AddOperation(inPath.Pump != null ? cBrd.SetValvesOp(inPath.Pump, null) : null)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy) /* || !e.Contains(Event.AllPositionsReached)*/);
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if (test.TimePump2StartV > 0)
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{
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State.Create(string.Format("{0}({1}) : Waiting after the pump started", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperation(new Operations.TimerOp(test.TimePump2StartV))
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.TimerExpired));
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}
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if (benchPath.StopBFValve != null)
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{
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State.Create(string.Format("{0}({1}) : Opening the stop backflow valve", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperation(StateMachine.ControlBoardMain.SetValvesOp(benchPath.StopBFValve, null))
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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}
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while (!e.Contains(Event.ValvesSet));
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}
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if (test.TimeBeforeFlow > 0)
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{
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State.Create(string.Format("{0}({1}) : Waiting before flow setting process starts", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperation(new Operations.TimerOp(test.TimeBeforeFlow))
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.TimerExpired));
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}
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Setting_the_flow);
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//------------------------------------------------
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State.Create(string.Format("{0}({1}) : Setting the flow", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperation(cBrd.SetFlowOp(test.QfromM3ph(), test.QtoM3ph(), RefFlow, FlowSettingTimeoutSec))
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting));
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if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.RegulValveTimeOut))
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{
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Bridge.OnError(this, Strings.Flow_adjustment_failed);
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retVal = Event.RecoverableError;
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goto stopTest;
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}
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if (e.Contains(Event.Next)) goto flow_set;
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}
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while (!e.Contains(Event.FlowReached));
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flow_set:
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int flowSetTime = StateMachine.Time - flowSetTime0;
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double currentFlow = RefFlow.Val;
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if (!string.IsNullOrEmpty(test.TempControl) && (benchPath.TempMtrUp != null) && (benchPath.TempMtrDown != null))
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{
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//---------------------------------------------------
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Bridge.OnActivity(this, Strings.Setting_temperature);
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//---------------------------------------------------
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State.Create(string.Format("{0}({1}) : Wait until the water temperature is within limits", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Next)) goto temperature_set;
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if ((test.TempLimLo <= TempUp.Val) && (TempUp.Val <= test.TempLimHi) &&
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(test.TempLimLo <= TempDown.Val) && (TempDown.Val <= test.TempLimHi))
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{
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goto temperature_set;
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}
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}
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while (true);
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}
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temperature_set:
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///
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/// Prepare cameras, ROI-s and measurementOperations
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///
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/// Find successfully detected ROI-s
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IList<GenericDevices.IRegReaderLiveCamera> rois = new List<GenericDevices.IRegReaderLiveCamera>();
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foreach (var rr in sensPath.RegisterReaders)
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{
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GenericDevices.IRegReaderLiveCamera cameraRoI = rr as GenericDevices.IRegReaderLiveCamera;
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if ((cameraRoI != null) && cameraRoI.Detected)
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{
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rois.Add(cameraRoI);
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}
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}
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/// Find cameras
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IList<GenericDevices.ICamera> cameras = new List<GenericDevices.ICamera>();
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foreach (var roi in rois)
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{
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if (roi.Camera != null && !cameras.Contains(roi.Camera))
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{
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cameras.Add(roi.Camera);
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roi.Camera.ClearRoiParams();
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}
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}
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/// Register ROI-parameters to cameras
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foreach (var roi in rois) roi.RegisterRoiToCamera();
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/// Prepare measurementOperations
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IList<IOperation> cameraMeasurementOps = new List<IOperation>();
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foreach (var camera in cameras) cameraMeasurementOps.Add(camera.MeasurementOp());
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if (drainTheTank)
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{
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Closing_the_tank);
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//------------------------------------------------
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///
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/// Make sure tank draining completed
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///
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switch (DrainTheTank(scale, readTempPressOps))
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{
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case Event.Error: { retVal = Event.Error; goto stopTest; }
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case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
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}
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drainTheTank = false;
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}
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else
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{
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/// Close the drain valve anyway
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State.Create(string.Format("{0}({1}) : Close the drain valve", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(StateMachine.ControlBoardMain.SetValvesOp(null, scale.DrainValve))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy));
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}
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Measuring_the_weight);
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//------------------------------------------------
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LogProcessDataTestInfo(processDataLogger, test.Procedure.Name, test.Name);
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LogProcessDataHeader(processDataLogger, "Start mass");
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State.Create(string.Format("{0}({1}) : Measuring the start mass", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperations(cameraMeasurementOps)
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.AddOperation(scale.ReadStableMassOp(ref StartMass, test.TimeFlow2Mass, test.MassMethod, test.MassRepeats, test.MassSpread))
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.AddOperation(processDataLoggingOp)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.ScaleTimeout))
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{
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Bridge.OnError(this, Strings.Mass_measurement_timeout);
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retVal = Event.RecoverableError;
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goto stopTest;
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}
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}
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while (!e.Contains(Event.ScaleDone) && !e.Contains(Event.Next));
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tMass1 = StateMachine.Time;
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log.WarnFormat("Start mass = {0}kg", StartMass);
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///
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/// Initialize cumulated reference and water metert pulses
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///
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int[] cumulativeEtPulses = new int[ProcessData.WMsCount + 1]; /// 0 .. ProcessData.WMsCount
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int[] cumulativeWMPulses = new int[ProcessData.WMsCount + 1]; /// 1 .. ProcessData.WMsCount
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double[] cumulativeTestTime = new double[ProcessData.WMsCount + 1]; /// 0 .. ProcessData.WMsCount
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for (int i = 0; i <= ProcessData.WMsCount; i++)
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{
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cumulativeEtPulses[i] = 0;
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if (i > 0) cumulativeWMPulses[i] = 0;
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cumulativeTestTime[i] = 0;
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}
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///
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/// Diverter test loop
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///
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int remainingPulses = totalPulses;
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StartNewStatistics(outPath.FlowMeter, BatchRslts.Batch.BatchNr, test, repetitionNr, 0);
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DiverterStart.Start(BatchRslts.Batch.BatchNr, test.Name, repetitionNr);
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DiverterEnd.Start(BatchRslts.Batch.BatchNr, test.Name, repetitionNr);
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float[] divStartTimes = new float[testParams.DivRepetitions];
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float[] divEndTimes = new float[testParams.DivRepetitions];
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for (int divRepetNr = 1; divRepetNr <= testParams.DivRepetitions; divRepetNr++)
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{
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LogProcessDataHeader(processDataLogger, string.Format("Measurement {0}", divRepetNr));
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foreach (var rr in sensPath.RegisterReaders)
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{
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if (rr is IRegReaderDatastream) (rr as IRegReaderDatastream).TestIsGoingToStartSoon(test, repetitionNr);
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}
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int remainingRepetitions = testParams.DivRepetitions - divRepetNr + 1;
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int pulsesNow = (remainingPulses + remainingRepetitions - 1) / remainingRepetitions;
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remainingPulses -= pulsesNow;
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Test_in_progress);
|
|
//------------------------------------------------
|
|
|
|
/// Measurement loop preparation
|
|
int estimtdEndTime = StateMachine.Time + (int)(test.TestTime / testParams.DivRepetitions);
|
|
int remainingTime;
|
|
|
|
State.Create(string.Format("{0}({1}) : Perform test", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperations(cameraMeasurementOps)
|
|
.AddOperation(cBrd.FlyingStartStopTestOp(test, test.QfromM3ph(), test.QtoM3ph(), pulsesNow, true, false, false, 0, true, DiverterStart, DiverterEnd))
|
|
.AddOperation(processDataLoggingOp)
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; }
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
|
|
/// Show remaining time
|
|
if ((remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0)) > 60)
|
|
Bridge.OnActivity(this, string.Format("{0}. {1} ... {2} {3} {4} {5}", divRepetNr, Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec));
|
|
else
|
|
Bridge.OnActivity(this, string.Format("{0}. {1} ... {2} s", divRepetNr, Strings.Test_in_progress, remainingTime));
|
|
|
|
/// Update statistics
|
|
RefFrequency.Val = cBrd.RefFrequency;
|
|
RefFlow.Val = outPath.FlowMeter.ReadFlow();
|
|
UpdateAllStatistics();
|
|
|
|
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.Test));
|
|
}
|
|
while (!e.Contains(Event.TestCompleted) && !e.Contains(Event.Next));
|
|
|
|
LogProcessDataHeader(processDataLogger, string.Format("Delay {0}", divRepetNr));
|
|
|
|
if (divRepetNr < testParams.DivRepetitions)
|
|
{
|
|
/// This is not the last diverter repetition
|
|
|
|
/// Delay 5s
|
|
State.Create(string.Format("{0}({1}) : Delay {2}", test.Method, test.Name, divRepetNr))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(new Operations.TimerOp(5))
|
|
.AddOperation(processDataLoggingOp)
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.TimerExpired));
|
|
|
|
/// Accumulate partial pulses
|
|
cumulativeEtPulses[0] += cBrd.RefPulses;
|
|
cumulativeTestTime[0] += cBrd.TestTime;
|
|
for (int i = 1; i <= ProcessData.WMsCount; i++)
|
|
{
|
|
cumulativeEtPulses[i] += cBrd.RefPulsesWM(i);
|
|
cumulativeWMPulses[i] += cBrd.PulsesWM(i);
|
|
cumulativeTestTime[i] += cBrd.TestTimeWM(i);
|
|
}
|
|
|
|
divStartTimes[divRepetNr - 1] = outPath.Diverter.SwitchTimeStart.Val;
|
|
divEndTimes[divRepetNr - 1] = outPath.Diverter.SwitchTimeEnd.Val;
|
|
}
|
|
} /// end for ... diverter test loop
|
|
|
|
/// Test completed
|
|
StopRecordingStatistics();
|
|
|
|
///
|
|
/// (Berlin:) Water is stopped immediately after the test and before the 2nd mass measurement in case:
|
|
/// - no 'transition sequence after test' is used
|
|
/// - this is the last (or the only) test repetition or test is a part of an 'outer loop'
|
|
///
|
|
#if !CEVAK_200
|
|
if (isLastRepetition && transitionAfter == null)
|
|
#endif
|
|
{
|
|
if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOff();
|
|
|
|
State.Create("SequenceBase : Transition : TestEnd - Default action")
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(StateMachine.ControlBoardMain.SetValvesOp(StateMachine.DefaultValvesOpen, StateMachine.DefaultValvesClose))
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.ValvesSet));
|
|
}
|
|
|
|
//------------------------------------------------
|
|
Bridge.OnActivity(this, Strings.Measuring_the_weight);
|
|
//------------------------------------------------
|
|
|
|
LogProcessDataHeader(processDataLogger, "End mass");
|
|
|
|
State.Create(string.Format("{0}({1}) : Measuring the end mass", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(scale.ReadStableMassOp(ref EndMass, test.TimeStop2Mass, test.MassMethod, test.MassRepeats, test.MassSpread))
|
|
.AddOperation(processDataLoggingOp)
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
if (e.Contains(Event.ScaleTimeout))
|
|
{
|
|
Bridge.OnError(this, Strings.Mass_measurement_timeout);
|
|
retVal = Event.RecoverableError;
|
|
goto stopTest;
|
|
}
|
|
}
|
|
while (!e.Contains(Event.ScaleDone) && !e.Contains(Event.Next));
|
|
///
|
|
tMass2 = StateMachine.Time;
|
|
log.WarnFormat("End mass = {0}kg", EndMass);
|
|
TestEndTime = DateTime.Now;
|
|
|
|
/// Calculate average diverter start/end times
|
|
divStartTimes[testParams.DivRepetitions - 1] = outPath.Diverter.SwitchTimeStart.Val;
|
|
divEndTimes[testParams.DivRepetitions - 1] = outPath.Diverter.SwitchTimeEnd.Val;
|
|
for (int i = 0; i < testParams.DivRepetitions - 1; i++)
|
|
{
|
|
outPath.Diverter.SwitchTimeStart.Val = outPath.Diverter.SwitchTimeStart.Val + divStartTimes[i];
|
|
outPath.Diverter.SwitchTimeEnd.Val = outPath.Diverter.SwitchTimeEnd.Val + divEndTimes[i];
|
|
}
|
|
outPath.Diverter.SwitchTimeStart.Val = outPath.Diverter.SwitchTimeStart.Val / Convert.ToSingle(testParams.DivRepetitions);
|
|
outPath.Diverter.SwitchTimeEnd.Val = outPath.Diverter.SwitchTimeEnd.Val / Convert.ToSingle(testParams.DivRepetitions);
|
|
|
|
if (test.DoDrainingAfter)
|
|
{
|
|
State.Create(string.Format("{0}({1}) : Open the drain valve", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperation(cBrd.SetValvesOp(scale.DrainValve, null))
|
|
.AddOperations(readTempPressOps)
|
|
.EnterState();
|
|
do
|
|
{
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
}
|
|
while (e.Contains(Event.ValvesBusy));
|
|
}
|
|
|
|
//------------------------------------------------
|
|
Bridge.OnActivity(this, Strings.Test_completed);
|
|
//------------------------------------------------
|
|
|
|
///
|
|
/// Accumulate partial pulses from the last diverter repetition
|
|
///
|
|
cumulativeEtPulses[0] += cBrd.RefPulses;
|
|
cumulativeTestTime[0] += cBrd.TestTime;
|
|
for (int i = 1; i <= ProcessData.WMsCount; i++)
|
|
{
|
|
cumulativeEtPulses[i] += cBrd.RefPulsesWM(i);
|
|
cumulativeWMPulses[i] += cBrd.PulsesWM(i);
|
|
cumulativeTestTime[i] += cBrd.TestTimeWM(i);
|
|
}
|
|
|
|
///
|
|
/// Populate TestResult data entity with data
|
|
///
|
|
Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part);
|
|
|
|
bool stopCycle = false;
|
|
if (tstRslt != null)
|
|
{
|
|
Results.Utils.GetCounterStates(tstRslt, Program.LocalSettings.Counters);
|
|
|
|
/// Raw data
|
|
UpdateTempPressDensAmb(tstRslt);
|
|
tstRslt.MethodClass = TbfComponents.FindComponent(test.Method).ClassName;
|
|
tstRslt.StartTime = TestStartTime;
|
|
tstRslt.EndTime = TestEndTime;
|
|
tstRslt.FlowSetTime = flowSetTime;
|
|
tstRslt.TestTime = cumulativeTestTime[0]; /// [s] measurement time
|
|
tstRslt.PulsesMaster = Convert.ToDouble(cumulativeEtPulses[0]); /// Pulses of the master flow meter (test total)
|
|
tstRslt.MassStartRaw = StartMass.Val;
|
|
tstRslt.MassEndRaw = EndMass.Val;
|
|
tstRslt.TimeBtwnMassMsrmnts = tMass2 - tMass1;
|
|
tstRslt.ConstMasterRaw = outPath.FlowMeter.LtrPerPulse; /// Uncorrected master flowmeter coefficient
|
|
tstRslt.VolumeMaster = outPath.FlowMeter.LtrPerPulse * tstRslt.PulsesMaster; /// [l] volume from the master flow meter
|
|
double flowMID = 3.6 * tstRslt.VolumeMaster / tstRslt.TestTime; /// [m3/h]
|
|
|
|
/// Corrected values
|
|
tstRslt.MassStart = MeasurementCorrection.CorrectedValue(tstRslt.MassStartRaw, scale.Corrections);
|
|
tstRslt.MassEnd = MeasurementCorrection.CorrectedValue(tstRslt.MassEndRaw, scale.Corrections);
|
|
tstRslt.MassOfEvapWater = (double)tstRslt.TimeBtwnMassMsrmnts * outPath.Scale.EvaporationRate(tstRslt.TempDivMean);
|
|
double mass = tstRslt.MassEnd - tstRslt.MassStart + tstRslt.MassOfEvapWater;
|
|
tstRslt.ConstMasterCorr = outPath.FlowMeter.LtrPerPulseCorrected(flowMID, tstRslt.TempDownMean); /// Corrected master pulses per liter
|
|
|
|
/// Main results
|
|
tstRslt.VolumeCTV = 1000 * tstRslt.Batch.Buoyancy * mass / tstRslt.DensityLine; /// [l] commercially true volume
|
|
if ((outPath.Diverter != null) && (tstRslt.TestTime > float.Epsilon))
|
|
{
|
|
tstRslt.TestTimeCorrection = testParams.DivRepetitions * outPath.Diverter.TestTimeCorrection(flowMID);
|
|
tstRslt.VolumeCTV *= tstRslt.TestTime + tstRslt.TestTimeCorrection;
|
|
tstRslt.VolumeCTV /= tstRslt.TestTime;
|
|
}
|
|
tstRslt.Flow = 3.6 * tstRslt.VolumeCTV / tstRslt.TestTime; /// [m3/h]
|
|
tstRslt.ErrorMaster = Formulas.ErrorFromVolumes(tstRslt.VolumeMaster, tstRslt.VolumeCTV);
|
|
tstRslt.ConstMaster = (tstRslt.VolumeMaster == 0) ? tstRslt.ConstMasterCorr : (tstRslt.ConstMasterRaw * tstRslt.VolumeCTV / tstRslt.VolumeMaster);
|
|
/// Calculated master pulses per liter
|
|
/// Flow statistics correction
|
|
tstRslt.FlowMean = Convert.ToSingle(tstRslt.ConstMaster * RefFlowStat.Average / tstRslt.ConstMasterRaw);
|
|
tstRslt.FlowStart = Convert.ToSingle(tstRslt.ConstMaster * RefFlowStat.First / tstRslt.ConstMasterRaw);
|
|
tstRslt.FlowEnd = Convert.ToSingle(tstRslt.ConstMaster * RefFlowStat.Last / tstRslt.ConstMasterRaw);
|
|
tstRslt.FlowMin = Convert.ToSingle(tstRslt.ConstMaster * RefFlowStat.Min / tstRslt.ConstMasterRaw);
|
|
tstRslt.FlowMax = Convert.ToSingle(tstRslt.ConstMaster * RefFlowStat.Max / tstRslt.ConstMasterRaw);
|
|
|
|
tstRslt.DiverterStart = outPath.Diverter.SwitchTimeStart.Val;
|
|
tstRslt.DivStart10 = 0;
|
|
tstRslt.DivStart50 = 0;
|
|
tstRslt.DivStart90 = 0;
|
|
tstRslt.DiverterEnd = outPath.Diverter.SwitchTimeEnd.Val;
|
|
tstRslt.DivEnd90 = 0;
|
|
tstRslt.DivEnd50 = 0;
|
|
tstRslt.DivEnd10 = 0;
|
|
log.DebugFormat("Diverter switch time [s]: Start: {0}ms ({1} {2} {3}) End: {4}ms ({5} {6} {7})",
|
|
(tstRslt.DiverterStart * 1000).ToString("F0"), tstRslt.DivStart10, tstRslt.DivStart50, tstRslt.DivStart90,
|
|
(tstRslt.DiverterEnd * 1000).ToString("F0"), tstRslt.DivEnd90, tstRslt.DivEnd50, tstRslt.DivEnd10);
|
|
long infoFlags = 0;
|
|
tstRslt.ErrorFlags = (ErrorFlagsComp != null) ? ErrorFlagsComp.GetErrorFlags(tstRslt, true, false, tstRslt.DiverterStart, tstRslt.DiverterEnd, out infoFlags, out stopCycle) : 0;
|
|
tstRslt.InfoFlags = infoFlags;
|
|
|
|
///
|
|
/// Single meters
|
|
///
|
|
for (int i = 0; i < BatchRslts.WMPositionsCount; i++)
|
|
{
|
|
if (!test.IsPartCompatible(Utils.PartNr(i + 1, BatchRslts.Batch.Compound))) continue;
|
|
|
|
/// MetersKind.Single meters
|
|
Results.Entities.MeterTestRslt meterRslt = BatchRslts.GetMeterTestRslt(testName, i, Common.CompoundMeterId.Single);
|
|
GenericDevices.IRegReader regReader = sensPath.RegisterReaders[i];
|
|
GenericDevices.IRegReaderDatastream dstrReader = regReader as GenericDevices.IRegReaderDatastream;
|
|
TestMethods.iPerlCommunication.iPerlHead.IperlHead iPerl = regReader as TestMethods.iPerlCommunication.iPerlHead.IperlHead;
|
|
GenericDevices.IRegReaderLiveCamera cameraRoi = regReader as GenericDevices.IRegReaderLiveCamera;
|
|
|
|
if (meterRslt != null && regReader != null)
|
|
{
|
|
meterRslt.RegReaderType = (int)regReader.RegisterReaderType;
|
|
meterRslt.PulsesPerLiter = regReader.PulsesPerLtr;
|
|
meterRslt.PulsesMeter = Convert.ToDouble(regReader.WMPulses);
|
|
|
|
if (dstrReader != null)
|
|
{
|
|
|
|
meterRslt.TimestampStart = dstrReader.TimestampSecStart;
|
|
meterRslt.TimestampEnd = dstrReader.NoSamples ? (dstrReader.TimestampSecStart + tstRslt.TestTime) : dstrReader.TimestampSecEnd;
|
|
meterRslt.TestTime = meterRslt.TimestampEnd - meterRslt.TimestampStart;
|
|
meterRslt.VolumeStart = dstrReader.VolumeLtrStart; /// liter
|
|
meterRslt.VolumeEnd = dstrReader.VolumeLtrEnd; /// liter
|
|
meterRslt.VolumeMeter = Math.Abs(dstrReader.VolumeLtrEnd - dstrReader.VolumeLtrStart);
|
|
meterRslt.VolumeRef = tstRslt.VolumeCTV * meterRslt.TestTime / tstRslt.TestTime;
|
|
meterRslt.PulsesMaster = tstRslt.PulsesMaster * meterRslt.TestTime / tstRslt.TestTime;
|
|
|
|
if (iPerl != null)
|
|
{
|
|
if (iPerl.ResultCode != 0 && (meterRslt.WaterMeter.ResultCode & (int)Results.Entities.ResultCode.OptoErrorCodeMask) == 0)
|
|
{
|
|
meterRslt.WaterMeter.ResultCode |= iPerl.ResultCode;
|
|
}
|
|
#if IPERL
|
|
meterRslt.WaterMeter.CalibFactor = iPerl.CalibFactor;
|
|
#endif
|
|
iPerl.LastTestResult2 = iPerl.LastTestResult; /// Save shift previous test result
|
|
iPerl.LastTestResult = meterRslt; /// Save this test result
|
|
}
|
|
}
|
|
else if (cameraRoi != null)
|
|
{
|
|
meterRslt.TimestampStart = cameraRoi.TimestampStart; /// second
|
|
meterRslt.TimestampEnd = cameraRoi.TimestampEnd; /// second
|
|
|
|
meterRslt.VolumeStart = cameraRoi.VolumeStart; /// liter
|
|
meterRslt.VolumeEnd = cameraRoi.VolumeEnd; /// liter
|
|
meterRslt.VolumeMeter = cameraRoi.VolumeEnd - cameraRoi.VolumeStart; /// liter
|
|
|
|
if (meterRslt.VolumeMeter != 0)
|
|
{
|
|
/// Normal measurement with camera
|
|
meterRslt.TestTime = cameraRoi.TimestampEnd - cameraRoi.TimestampStart; /// second
|
|
meterRslt.VolumeRef = tstRslt.VolumeCTV * meterRslt.TestTime / tstRslt.TestTime;
|
|
meterRslt.PulsesMaster = tstRslt.PulsesMaster * meterRslt.TestTime / tstRslt.TestTime;
|
|
}
|
|
else
|
|
{
|
|
/// None or one pulse from the water meter using camera
|
|
meterRslt.TestTime = tstRslt.TestTime;
|
|
meterRslt.VolumeRef = tstRslt.VolumeCTV;
|
|
meterRslt.PulsesMaster = tstRslt.PulsesMaster;
|
|
}
|
|
}
|
|
else
|
|
{
|
|
meterRslt.PulsesMaster = Convert.ToDouble(cumulativeEtPulses[i + 1]);
|
|
meterRslt.VolumeMeter = cumulativeWMPulses[i + 1] * regReader.LtrsPerPulse; /// liter
|
|
meterRslt.VolumeStart = 0; /// liter
|
|
meterRslt.VolumeEnd = meterRslt.VolumeMeter; /// liter
|
|
|
|
if (regReader.WMPulses >= 1)
|
|
{
|
|
/// Normal measurement
|
|
meterRslt.TestTime = cumulativeTestTime[i + 1];
|
|
meterRslt.VolumeRef = meterRslt.PulsesMaster * tstRslt.ConstMaster; /// liter
|
|
}
|
|
else
|
|
{
|
|
/// None or one pulse from the water meter
|
|
meterRslt.TestTime = cumulativeTestTime[0];
|
|
meterRslt.VolumeRef = tstRslt.VolumeCTV; /// liter
|
|
}
|
|
}
|
|
|
|
meterRslt.Error = Formulas.ErrorFromVolumes(meterRslt.VolumeMeter, meterRslt.VolumeRef);
|
|
|
|
meterRslt.Passed = (meterRslt.Error >= test.GetErrLimLo(tstRslt.VolumeCTV, tstRslt.TestTime) + test.Uncertainty)
|
|
&& (meterRslt.Error <= test.GetErrLimHi(tstRslt.VolumeCTV, tstRslt.TestTime) - test.Uncertainty)
|
|
&& (tstRslt.ErrorFlags == 0);
|
|
meterRslt.TestDone = true;
|
|
tstRslt.TestDone = true;
|
|
}
|
|
}
|
|
|
|
tstRslt.Components = Results.Entities.Components.UpdateList(BatchRslts.ComponentsList,
|
|
new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1,
|
|
(BenchInfo != null) ? BenchInfo.TestBenchName : "testbench",
|
|
inPath.Pump != null ? inPath.Pump.Name : string.Empty,
|
|
outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty,
|
|
scale != null ? scale.Name : string.Empty,
|
|
outPath.RegValve != null ? outPath.RegValve.Name : string.Empty,
|
|
outPath.Diverter != null ? outPath.Diverter.Name : string.Empty));
|
|
|
|
/// Update water meter error flags
|
|
if (ErrorFlagsComp != null)
|
|
{
|
|
if (BatchRslts.Batch != null && BatchRslts.Batch.WaterMeters != null)
|
|
{
|
|
for (int i = 0; i < BatchRslts.WMPositionsCount; i++)
|
|
{
|
|
if (BatchRslts.Batch.WaterMeters[i] != null && !BatchRslts.Batch.WaterMeters[i].Disabled)
|
|
{
|
|
long wmInfoFlags;
|
|
BatchRslts.Batch.WaterMeters[i].ErrorFlags = ErrorFlagsComp.GetWMtrErrorFlags(BatchRslts.Batch.WaterMeters[i].MeterTestRslts, out wmInfoFlags);
|
|
BatchRslts.Batch.WaterMeters[i].InfoFlags = wmInfoFlags;
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
/// Update results
|
|
Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt));
|
|
}
|
|
|
|
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.TransitionAfter));
|
|
|
|
/// Append the results to the CSV-file
|
|
allResults.Info(TestResult2CsvLine(testName, test.Part));
|
|
|
|
if (stopCycle) retVal = Event.ErrorFlagsStop;
|
|
|
|
stopTest:
|
|
|
|
StopRecordingStatistics(); /// Make sure graph files are closed
|
|
|
|
///
|
|
/// Quit this sequence
|
|
///
|
|
if (isLastRepetition || retVal == Event.UiCmdStop
|
|
|| retVal == Event.OpArgumentError
|
|
|| retVal == Event.RecoverableError
|
|
|| retVal == Event.ErrorFlagsStop
|
|
|| retVal == Event.Error
|
|
|| retVal == Event.ConfigurationError)
|
|
{
|
|
cBrd.StopAll(false);
|
|
}
|
|
|
|
return new List<Event> { retVal };
|
|
}
|
|
}
|
|
}
|