894 lines
44 KiB
C#
894 lines
44 KiB
C#
///
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/// Copyright (c) 2018 Sensus Slovensko a.s.
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///
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using System;
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using System.Collections.Generic;
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using System.IO;
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using log4net;
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using TBF.Resources;
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using TBF.UiBridge;
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using TBF.BenchControl.GenericDevices;
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using TBF.Boxes;
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namespace TBF.BenchControl.TestMethods.FixedStartTankCollection
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{
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public class FixedStartTankCollectionSeq : Sequences.SequenceBase
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{
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private static readonly ILog log = LogManager.GetLogger(typeof(FixedStartTankCollectionSeq));
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/// <summary>
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/// Fixed start mass collection method sequence
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/// </summary>
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/// <param name="test">Test entity</param>
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/// <returns>
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/// Event.Done . . . . . . . OK
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/// Event.MakeSecondPass . . OK, 2nd pass (=evaluation) required
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/// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP
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/// Event.OpArgumentError . Target flow is out of range
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/// Event.Error . . . . . . Unspecified error
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/// </returns>
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public IList<Event> Execute(Config.Entities.Test test, int repetitionNr, bool isLastRepetition,
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Single.TestParams singleTestParams,
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Compound.TestParams compoundTestParams,
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Config.Entities.DebugMode debugLevel)
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{
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if ((outPath.Scale == null) || !(outPath.Scale is IVolumeMeter))
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{
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Bridge.OnError(this, Strings.Missing_a_tank_with_volume_measurement);
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new List<Event> { Event.ConfigurationError };
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}
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IVolumeMeter tank = outPath.Scale as IVolumeMeter;
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bool manualLevelMsrmnt = (singleTestParams != null) ? singleTestParams.ManualLevelMsrmnt : compoundTestParams.ManualLevelMsrmnt;
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int rangeIx = 0; /// Default range, used for non-Elde flowmeters
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if (outPath.FlowMeter is Elde.FlowMeter.FlowMeter)
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{
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Elde.FlowMeter.FlowMeter eldeFM = outPath.FlowMeter as Elde.FlowMeter.FlowMeter;
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rangeIx = -1; /// Indicates invalid range
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for (int r = 0; r <= 5; r++)
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{
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if (eldeFM.RangeEnabled(r) && eldeFM.GetTempLo(r) <= test.TempLimLo
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&& eldeFM.GetTempHi(r) >= test.TempLimHi)
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{
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rangeIx = r;
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}
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}
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if (rangeIx == -1)
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{
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Bridge.OnError(this, Strings.Flow_meter_temperature_range_does_not_fit_this_test_conditions);
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new List<Event> { Event.ConfigurationError };
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}
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}
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if (test.Volume >= outPath.Scale.Capacity * Constants.TankFullFactor)
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{
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Bridge.OnError(this, Strings.Test_volume_exceeds_the_scale_capacity);
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new List<Event> { Event.ConfigurationError };
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}
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IList<Event> e; /// Events from currently running operations
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Elde.ControlBoardDev cBrd = StateMachine.ControlBoard;
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checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state
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processDataLoggingOp = new TBF.BenchControl.Operations.ProcessDataLoggingOp(processDataLogger, this, false);
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int[] filters = new int[] { 0, 0, 0, 0, 0, 0, 0, 0 };
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if (sensPath != null && sensPath.RegisterReaders != null)
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{
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foreach (var rr in sensPath.RegisterReaders)
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{
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TBF.BenchControl.Elde.RegisterReader.RegisterReader eldeRR = rr as TBF.BenchControl.Elde.RegisterReader.RegisterReader;
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if (eldeRR != null && eldeRR.Position >= 1 && eldeRR.Position <= 8)
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{
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filters[eldeRR.Position - 1] = eldeRR.Filter;
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}
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}
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}
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cBrd.SetFiltersPidShortPulses(filters, outPath.PidCoef, (test.TolerRed == 0) ? 0 : 1);
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IList<IOperation> readTempPressOps = new List<IOperation>();
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if (benchPath.TempMtrUp != null) readTempPressOps.Add(benchPath.TempMtrUp.ReadTempOp(ref TempUp));
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if (benchPath.TempMtrDown != null) readTempPressOps.Add(benchPath.TempMtrDown.ReadTempOp(ref TempDown));
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if (outPath.TempDiv != null) readTempPressOps.Add(outPath.TempDiv.ReadTempOp(ref TempDiv));
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if (benchPath.PressMtrUp != null) readTempPressOps.Add(benchPath.PressMtrUp.ReadPressureOp(ref PressUp));
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if (benchPath.PressMtrDown != null) readTempPressOps.Add(benchPath.PressMtrDown.ReadPressureOp(ref PressDown));
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if (benchPath.PressMtrDelta != null) readTempPressOps.Add(benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta));
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if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefWarm1.ReadTempOp(ref TempRefHi1));
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if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefWarm2.ReadTempOp(ref TempRefHi2));
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if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefCold1.ReadTempOp(ref TempRefLo1));
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if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefCold2.ReadTempOp(ref TempRefLo2));
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Event retVal = Event.Done;
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float switchTimeStart = 0.001f; /// in seconds, original vale is 1 ms
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float switchTimeEnd = 0.001f; /// in seconds, original vale is 1 ms
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LtrPerRefPulse = outPath.FlowMeter.LtrPerPulse; /// [ltr/pulse], nominal flow in [m3/h]
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/// Notes:
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/// float timeHr = volumeLtr / (1000.0f * targetFlow);
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/// float timeSec = 3600.0f * timeHr;
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/// int refPulses = (int)(timeSec * (2000.0f * targetFlow / pOut.FlowMeter.NominalFlow));
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int totalPulses = (int)(test.Volume / LtrPerRefPulse + 0.5f);
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DoubleBox volumeBox = new DoubleBox();
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//====================================
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loop:
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/// Read pressure and temperature once before calling Bridge.OnTestSelected(...)
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State.Create(string.Format("{0}({1}) : Measuring process data", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.Busy));
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/// Start the test, initialize test results
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Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, heatMetersPath, totalPulses));
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string testName = Results.Utils.GetTestName(test.Name, test.Repeats, repetitionNr);
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///
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/// Optionally drain the water tank
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///
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if (test.DoDraining)
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{
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switch (DrainTheTank(outPath.Scale))
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{
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case Event.Error: { retVal = Event.Error; goto stopTest; }
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case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
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}
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}
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Starting_the_pump);
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//------------------------------------------------
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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int flowSetTime0 = StateMachine.Time;
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if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower);
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///
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State.Create(string.Format("{0}({1}) : Starting the pump", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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//.AddOperation(new Operations.SetAllRegulValvesOp(inPath.RegulValves, inPath.RegulValvesPct, 60))
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.AddOperation(inPath.Pump != null ? cBrd.SetValvesOp(inPath.Pump, null) : null)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy) /* || !e.Contains(Event.AllPositionsReached)*/);
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if (test.TimePump2StartV > 0)
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{
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State.Create(string.Format("{0}({1}) : Waiting after the pump started", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(new Operations.TimerOp(test.TimePump2StartV))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.TimerExpired));
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}
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if (benchPath.StopBFValve != null)
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{
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State.Create(string.Format("{0}({1}) : Opening the stop backflow valve", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(StateMachine.ControlBoard.SetValvesOp(benchPath.StopBFValve, null))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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}
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while (!e.Contains(Event.ValvesSet));
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}
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if (test.TimeBeforeFlow > 0)
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{
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State.Create(string.Format("{0}({1}) : Waiting before flow setting process starts", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(new Operations.TimerOp(test.TimeBeforeFlow))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.TimerExpired));
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}
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setting_flow:
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Setting_the_flow);
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//------------------------------------------------
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if (inPath.Pump is GenericDevices.IPumpFM)
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{
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(inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower);
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}
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///
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State.Create(string.Format("{0}({1}) : Pump on", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(StateMachine.ControlBoard.SetValvesOp(inPath.Pump, null))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy));
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///
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State.Create(string.Format("{0}({1}) : Start valve open", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(new TBF.BenchControl.Elde.SetValvesOp(cBrd, false, outPath))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy));
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//--------------------------------
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State.Create(string.Format("{0}({1}) : Setting the flow", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(outPath.RegulValve.SetFlowOp(outPath.FlowMeter, test.Qfrom, test.Qto, RefFlow, FlowSettingTimeoutSec))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.RegulValveTimeOut))
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{
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Bridge.OnError(this, Strings.Flow_adjustment_failed);
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retVal = Event.RecoverableError;
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goto stopTest;
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}
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if (e.Contains(Event.Next)) goto flow_set;
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}
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while (!e.Contains(Event.FlowReached));
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flow_set:
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int flowSetTime = StateMachine.Time - flowSetTime0;
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if (test.DoControlWaterTemp && benchPath.TempMtrUp != null && benchPath.TempMtrDown != null)
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{
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//---------------------------------------------------
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Bridge.OnActivity(this, Strings.Setting_temperature);
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//---------------------------------------------------
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State.Create(string.Format("{0}({1}) : Wait until the water temperature is within limits", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Next)) goto temperature_set;
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if ((test.TempLimLo <= TempUp.Val) && (TempUp.Val <= test.TempLimHi) &&
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(test.TempLimLo <= TempDown.Val) && (TempDown.Val <= test.TempLimHi))
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{
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goto temperature_set;
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}
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}
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while (true);
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}
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temperature_set:
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//-----------------------------------------------------------------
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Bridge.OnActivity(this, Strings.Stopping_flow_for_the_fixed_start);
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//-----------------------------------------------------------------
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State.Create(string.Format("{0}({1}) : Closing the start/stop valve before the fixed start test", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(new TBF.BenchControl.Elde.SetValvesOp(cBrd, true, outPath))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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}
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while (!e.Contains(Event.ValvesSet));
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int time = StateMachine.Time;
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double currentFlow = RefFlow.Val;
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///
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/// Enter watermeter begin states here
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///
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GenericDevices.IHasWMStatesForm dataEntryCmpnt = TbfComponents.FindComponent(StateMachine.Procedure.DataEntry) as GenericDevices.IHasWMStatesForm;
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if (dataEntryCmpnt != null)
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{
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string fileName = string.Format("{0}-start.bmp", test.Name);
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if (dataEntryCmpnt is GenericDevices.IDataEntryForCamera)
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{
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string[] startImages = new string[sensPath.RegisterReaders.Length];
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State state2 = State.Create(string.Format("{0}({1}) : Grabbing images", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps);
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for (int i = 0; i < sensPath.RegisterReaders.Length; i++)
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{
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GenericDevices.IRoiForFixedStart roi = sensPath.RegisterReaders[i] as GenericDevices.IRoiForFixedStart;
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if (roi != null)
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{
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string directory = Path.Combine(Program.TempImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString());
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Directory.CreateDirectory(directory);
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startImages[i] = Path.Combine(directory, fileName);
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state2.AddOperation(roi.GrabImageOp(startImages[i]));
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}
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}
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state2.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.Test));
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if (e.Contains(Event.Error)) { retVal = Event.Error; break; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; break; }
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}
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while (e.Contains(Event.CameraBusy));
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(dataEntryCmpnt as GenericDevices.IDataEntryForCamera).StartImages = startImages;
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}
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Bridge.OnActivity(this, Strings.Enter_water_meter_data);
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State.Create(string.Format("{0}({1}) : Entering begin-state", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation((dataEntryCmpnt as GenericDevices.IHasWMStatesForm).ShowTestStartFormOp(sensPath.RegisterReaders))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.ModelessFormClosed));
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for (int i = 0; i < Config.Data.WMsCount; i++)
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{
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GenericDevices.IRegisterReader rr = sensPath.RegisterReaders[i];
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if (rr is BenchControl.Elde.FixedStartRegisterReader.RegisterReader)
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(rr as BenchControl.Elde.FixedStartRegisterReader.RegisterReader).BeginWMState = dataEntryCmpnt.WMStartState(i);
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if (rr is BenchControl.Network.Camera.RoiForFixedStart.Roi)
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(rr as BenchControl.Network.Camera.RoiForFixedStart.Roi).BeginWMState = dataEntryCmpnt.WMStartState(i);
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}
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if (dataEntryCmpnt is GenericDevices.IDataEntryForCamera && (dataEntryCmpnt as GenericDevices.IDataEntryForCamera).SaveImages)
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{
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/// SaveImages==true ... copy images to the directory that will be archived at the end of the cycle
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for (int i = 0; i < sensPath.RegisterReaders.Length; i++)
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{
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GenericDevices.IRoiForFixedStart roi = sensPath.RegisterReaders[i] as GenericDevices.IRoiForFixedStart;
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if (roi != null)
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{
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string srcDir = Path.Combine(Program.TempImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString());
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string destDir = Path.Combine(Program.ImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString());
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try
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{
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if (File.Exists(Path.Combine(srcDir, fileName)))
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{
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Directory.CreateDirectory(destDir);
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File.Copy(Path.Combine(srcDir, fileName), Path.Combine(destDir, fileName), true);
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}
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}
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catch (Exception exc)
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{
|
|
log.ErrorFormat("Failed to copy image {0} to {1}: {2}", fileName, destDir, exc.Message);
|
|
}
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
|
|
TestStartTime = DateTime.Now;
|
|
LogProcessDataTestInfo(processDataLogger, test.Procedure.Name, test.Name);
|
|
LogProcessDataHeader(processDataLogger, "Measurement");
|
|
|
|
//------------------------------------------------
|
|
Bridge.OnActivity(this, Strings.Test_in_progress);
|
|
//------------------------------------------------
|
|
State.Create(string.Format("{0}({1}) : Starting the test", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(cBrd.StartMeasurementOp(outPath, (Elde.TestMethods.Diverter | Elde.TestMethods.Synchro), test.Qfrom, test.Qto, (totalPulses * 5 / 4)))
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.MeasurementStarted));
|
|
|
|
StartTime = (double)StateMachine.Time;
|
|
|
|
State.Create(string.Format("{0}({1}) : Opening the start/stop valve at the beginning of the fixed start test", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(new TBF.BenchControl.Elde.SetValvesOp(cBrd, false, outPath))
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.ValvesSet));
|
|
|
|
switchTimeStart = 0.001f * cBrd.ValveOpenCloseTime;
|
|
log.WarnFormat("Start valve switch time on test start = {0} ms", cBrd.ValveOpenCloseTime);
|
|
|
|
/// Measurement loop - preparation
|
|
readRegistersOp = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders);
|
|
queryEnd1 = cBrd.QueryMeasurementEndOp();
|
|
queryEnd2 = cBrd.QueryMeasurementEndOp();
|
|
|
|
StartNewStatistics(StateMachine.Time, BatchRslts.Batch.BatchNr, test.Name, repetitionNr, Math.Max((int)(test.TstTime / 10), 5));
|
|
int estimtdEndTime = StateMachine.Time + (int)test.TstTime;
|
|
|
|
/// Measurement loop - begin
|
|
do
|
|
{
|
|
//--------------------------------
|
|
switch (ReadRegistersTempPressAmbient(null, true))
|
|
{
|
|
case Event.Error:
|
|
retVal = Event.Error;
|
|
goto stopTest;
|
|
|
|
case Event.UiCmdStop:
|
|
retVal = Event.UiCmdStop;
|
|
goto stopTest;
|
|
|
|
case Event.MeasurementCompleted:
|
|
goto test_completed;
|
|
}
|
|
|
|
int remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0);
|
|
if (remainingTime > 60)
|
|
{
|
|
Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec));
|
|
}
|
|
else
|
|
{
|
|
Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Test_in_progress, remainingTime));
|
|
}
|
|
|
|
RefFreq.Val = cBrd.ReferenceFreq;
|
|
RefFlow.Val = cBrd.ReferenceFlow;
|
|
|
|
UpdateAllStatistics(StateMachine.Time);
|
|
|
|
if (compoundTestParams != null)
|
|
{
|
|
/// TODO: Reimplement for combined meters
|
|
//for (int i = 0; i < Config.Data.CompoundWMsCount; i++)
|
|
//{
|
|
// data.TestResult.CombinedMeters[i].VolumeMeter = data.TestResult.Meters[2 * i].VolumeMeter
|
|
// + data.TestResult.Meters[2 * i + 1].VolumeMeter;
|
|
// if (data.Volume.Valid)
|
|
// {
|
|
// data.TestResult.CombinedMeters[i].VolumeErrorPct =
|
|
// Formulas.ErrorFromVolumes(data.TestResult.CombinedMeters[i].VolumeMeter, data.Volume.Val);
|
|
// }
|
|
//}
|
|
}
|
|
|
|
Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.Test));
|
|
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.Test));
|
|
}
|
|
while (cBrd.EtPulses(0) < totalPulses);
|
|
/// Measurement loop - end
|
|
|
|
test_completed:
|
|
|
|
StopRecordingStatistics();
|
|
|
|
EndTime = (double)StateMachine.Time;
|
|
|
|
State.Create(string.Format("{0}({1}) : Closing the start/stop valve at the end of the fixed start test", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(new TBF.BenchControl.Elde.SetValvesOp(cBrd, true, outPath))
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
}
|
|
while (e.Contains(Event.ValvesBusy));
|
|
|
|
switchTimeEnd = 0.001f * cBrd.ValveOpenCloseTime;
|
|
log.WarnFormat("Start valve switch time on test end = {0} ms", cBrd.ValveOpenCloseTime);
|
|
|
|
State.Create(string.Format("{0}({1}) : Waiting before 2nd mass measurement", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(new Operations.TimerOp(test.TimeStop2Mass))
|
|
.AddOperation(processDataLoggingOp)
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.TimerExpired));
|
|
|
|
|
|
LogProcessDataHeader(processDataLogger, "Water level measurement");
|
|
|
|
//------------------------------------------------
|
|
Bridge.OnActivity(this, Strings.Measuring_the_weight);
|
|
//------------------------------------------------
|
|
State.Create(string.Format("{0}({1}) : Water level measurement", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(manualLevelMsrmnt ? tank.ManualReadVolumeOp(ref volumeBox) : tank.ReadStableVolumeOp(ref volumeBox, test.MassSpread))
|
|
.AddOperation(processDataLoggingOp)
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.VolumeDone));
|
|
///
|
|
log.WarnFormat("Volumes = {0}l", volumeBox.Val);
|
|
TestEndTime = DateTime.Now;
|
|
|
|
|
|
State.Create(string.Format("{0}({1}) : Stopping diverter, gate, etc.", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(cBrd.StopPreviousOp())
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.PreviousStopped));
|
|
|
|
double volumeCTV = volumeBox.Val;
|
|
double refEnergy = Energy.Sum * volumeCTV / VolumeForEnergy.Sum; /// [J]=[J]*[l]/[l]
|
|
|
|
///
|
|
/// Enter watermeter end states here
|
|
///
|
|
if (dataEntryCmpnt != null)
|
|
{
|
|
string fileName = string.Format("{0}-end.bmp", test.Name);
|
|
|
|
if (dataEntryCmpnt is GenericDevices.IDataEntryForCamera)
|
|
{
|
|
string[] endImages = new string[sensPath.RegisterReaders.Length];
|
|
|
|
State state2 = State.Create(string.Format("{0}({1}) : Grabbing images", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps);
|
|
|
|
for (int i = 0; i < sensPath.RegisterReaders.Length; i++)
|
|
{
|
|
GenericDevices.IRoiForFixedStart roi = sensPath.RegisterReaders[i] as GenericDevices.IRoiForFixedStart;
|
|
if (roi != null)
|
|
{
|
|
string directory = Path.Combine(Program.TempImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString());
|
|
Directory.CreateDirectory(directory);
|
|
endImages[i] = Path.Combine(directory, fileName);
|
|
state2.AddOperation(roi.GrabImageOp(endImages[i]));
|
|
}
|
|
}
|
|
|
|
state2.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
|
|
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.Test));
|
|
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; break; }
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; break; }
|
|
}
|
|
while (e.Contains(Event.CameraBusy));
|
|
|
|
(dataEntryCmpnt as GenericDevices.IDataEntryForCamera).EndImages = endImages;
|
|
}
|
|
|
|
Bridge.OnActivity(this, Strings.Enter_water_meter_data);
|
|
State.Create(string.Format("{0}({1}) : Entering the end-state", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(dataEntryCmpnt.ShowTestEndFormOp(sensPath.RegisterReaders, volumeCTV, (test.ErrLimLo + test.Uncertainty), (test.ErrLimHi - test.Uncertainty)))
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.ModelessFormClosed));
|
|
|
|
|
|
for (int i = 0; i < Config.Data.WMsCount; i++)
|
|
{
|
|
GenericDevices.IRegisterReader rr = sensPath.RegisterReaders[i];
|
|
|
|
if (rr is BenchControl.Elde.FixedStartRegisterReader.RegisterReader)
|
|
(rr as BenchControl.Elde.FixedStartRegisterReader.RegisterReader).EndWMState = dataEntryCmpnt.WMEndState(i);
|
|
|
|
if (rr is BenchControl.Network.Camera.RoiForFixedStart.Roi)
|
|
(rr as BenchControl.Network.Camera.RoiForFixedStart.Roi).EndWMState = dataEntryCmpnt.WMEndState(i);
|
|
}
|
|
|
|
if (dataEntryCmpnt is GenericDevices.IDataEntryForCamera && (dataEntryCmpnt as GenericDevices.IDataEntryForCamera).SaveImages)
|
|
{
|
|
/// SaveImages==true ... copy images to the directory that will be archived at the end of the cycle
|
|
for (int i = 0; i < sensPath.RegisterReaders.Length; i++)
|
|
{
|
|
GenericDevices.IRoiForFixedStart roi = sensPath.RegisterReaders[i] as GenericDevices.IRoiForFixedStart;
|
|
if (roi != null)
|
|
{
|
|
string srcDir = Path.Combine(Program.TempImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString());
|
|
string destDir = Path.Combine(Program.ImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString());
|
|
try
|
|
{
|
|
if (File.Exists(Path.Combine(srcDir, fileName)))
|
|
{
|
|
Directory.CreateDirectory(destDir);
|
|
File.Copy(Path.Combine(srcDir, fileName), Path.Combine(destDir, fileName), true);
|
|
}
|
|
}
|
|
catch (Exception exc)
|
|
{
|
|
log.ErrorFormat("Failed to copy image {0} to {1}: {2}", fileName, destDir, exc.Message);
|
|
}
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
|
|
//------------------------------------------------
|
|
Bridge.OnActivity(this, Strings.Test_completed);
|
|
//------------------------------------------------
|
|
|
|
/// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results
|
|
if (UIFlowControl.Stop == WaitBeginFormClosed()) goto stopTest;
|
|
|
|
///
|
|
/// Populate TestResult data entity with data
|
|
///
|
|
Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part);
|
|
|
|
if (tstRslt != null)
|
|
{
|
|
Results.Utils.GetCounterStates(tstRslt, Program.LocalSettings.Counters);
|
|
UpdateTempPressDensAmb(tstRslt);
|
|
|
|
/// Main results
|
|
tstRslt.MethodClass = TbfComponents.FindComponent(test.Method).ClassName;
|
|
tstRslt.StartTime = TestStartTime;
|
|
tstRslt.EndTime = TestEndTime;
|
|
tstRslt.FlowSetTime = flowSetTime;
|
|
|
|
tstRslt.TestTime = Math.Max(1.0, EndTime - StartTime); /// [s] measurement time, at least 1 to prevent division by zero
|
|
|
|
tstRslt.PulsesMaster = Convert.ToDouble(cBrd.EtPulses(0)); /// Pulses of the master flow meter (test total)
|
|
tstRslt.MassStartRaw = 0;
|
|
tstRslt.MassStart = 0;
|
|
tstRslt.MassEndRaw = 0;
|
|
tstRslt.MassEnd = 0;
|
|
tstRslt.FlowMass = 0; /// [kg/h]
|
|
tstRslt.FlowVolume = 3.6 * LtrPerRefPulse * tstRslt.PulsesMaster / tstRslt.TestTime; /// [m3/h]
|
|
tstRslt.VolumeMaster = LtrPerRefPulse * tstRslt.PulsesMaster; /// [l] volume from the master flow meter
|
|
tstRslt.Buoyancy = 0;
|
|
tstRslt.VolumeCTV = volumeCTV; /// [l] 1000.0f is because density is in [kg/m3]
|
|
tstRslt.ConstMasterRaw = outPath.FlowMeter.LtrPerPulse; /// Uncorrected master flowmeter coefficient
|
|
tstRslt.ConstMasterCorr = outPath.FlowMeter.LtrPerPulseCorrected(tstRslt.FlowVolume, rangeIx); /// Corrected master pulses per liter
|
|
tstRslt.ConstMaster = (tstRslt.VolumeMaster == 0) ? tstRslt.ConstMasterCorr : (LtrPerRefPulse * tstRslt.VolumeCTV / tstRslt.VolumeMaster);
|
|
/// Calculated master pulses per liter
|
|
tstRslt.ErrorMaster = Config.Formulas.ErrorFromVolumes(tstRslt.VolumeMaster, tstRslt.VolumeCTV);
|
|
|
|
tstRslt.FlowMean = (float)RefFlowStat.Average;
|
|
tstRslt.FlowStart = (float)RefFlowStat.First;
|
|
tstRslt.FlowEnd = (float)RefFlowStat.Last;
|
|
tstRslt.FlowMin = (float)RefFlowStat.Min;
|
|
tstRslt.FlowMax = (float)RefFlowStat.Max;
|
|
|
|
tstRslt.DiverterStart = switchTimeStart;
|
|
tstRslt.DiverterEnd = switchTimeEnd;
|
|
long infoFlags = 0;
|
|
tstRslt.ErrorFlags = (ErrorFlagsComp != null) ? ErrorFlagsComp.GetErrorFlags(tstRslt, false, true, switchTimeStart, switchTimeEnd, out infoFlags) : 0;
|
|
tstRslt.InfoFlags = infoFlags;
|
|
|
|
if (compoundTestParams != null)
|
|
{
|
|
///
|
|
/// Compound meters
|
|
///
|
|
for (int i = 0; i < BatchRslts.WMPositionsCount; i++)
|
|
{
|
|
if (!test.IsPartCompatible(Utils.PartNr(i + 1, BatchRslts.Batch.Compound))) continue;
|
|
|
|
Results.Entities.MeterTestRslt mainMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.CompoundMain);
|
|
Results.Entities.MeterTestRslt auxMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.CompoundAux);
|
|
|
|
for (int isAux = 0; isAux <= 1; isAux++) /// 0=main, 1=aux
|
|
{
|
|
Results.Entities.MeterTestRslt meterRslt = (isAux == 0) ? mainMeterRslt : auxMeterRslt;
|
|
GenericDevices.IRegisterReader regReader = sensPath.RegisterReaders[2 * i + isAux];
|
|
|
|
if (meterRslt != null && regReader != null)
|
|
{
|
|
meterRslt.RegReaderType = (int)regReader.RegisterReaderType;
|
|
meterRslt.PulsesPerLiter = regReader.PulsesPerLtr;
|
|
meterRslt.VolumeStart = regReader.BeginWMState; /// [l]
|
|
meterRslt.VolumeEnd = regReader.EndWMState; /// [l]
|
|
meterRslt.VolumeMeter = meterRslt.VolumeEnd - meterRslt.VolumeStart; /// [l]
|
|
meterRslt.VolumeRef = tstRslt.VolumeCTV; /// [l]
|
|
meterRslt.PulsesMeter = meterRslt.VolumeMeter;
|
|
meterRslt.PulsesMaster = tstRslt.PulsesMaster;
|
|
meterRslt.TestTime = tstRslt.TestTime;
|
|
meterRslt.Error = Config.Formulas.ErrorFromVolumes(meterRslt.VolumeMeter, meterRslt.VolumeRef); /// Not used for evaluation
|
|
}
|
|
}
|
|
|
|
Results.Entities.MeterTestRslt compoundMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.Compound);
|
|
|
|
if (compoundMeterRslt != null && mainMeterRslt != null && auxMeterRslt != null)
|
|
{
|
|
compoundMeterRslt.VolumeRef = tstRslt.VolumeCTV; /// [l] must be calculated before main & aux. meter error
|
|
compoundMeterRslt.VolumeMeter = mainMeterRslt.VolumeMeter + auxMeterRslt.VolumeMeter;
|
|
compoundMeterRslt.PulsesMaster = tstRslt.PulsesMaster;
|
|
compoundMeterRslt.TestTime = tstRslt.TestTime;
|
|
compoundMeterRslt.Error = Config.Formulas.ErrorFromVolumes(compoundMeterRslt.VolumeMeter, compoundMeterRslt.VolumeRef);
|
|
compoundMeterRslt.Passed = (compoundMeterRslt.Error >= test.GetErrLimLo(tstRslt.VolumeCTV, tstRslt.TestTime) + test.Uncertainty)
|
|
&& (compoundMeterRslt.Error <= test.GetErrLimHi(tstRslt.VolumeCTV, tstRslt.TestTime) - test.Uncertainty)
|
|
&& (tstRslt.ErrorFlags == 0);
|
|
mainMeterRslt.Passed = auxMeterRslt.Passed = compoundMeterRslt.Passed;
|
|
mainMeterRslt.TestDone = auxMeterRslt.TestDone = compoundMeterRslt.TestDone = true;
|
|
tstRslt.TestDone = true;
|
|
}
|
|
}
|
|
}
|
|
else
|
|
{
|
|
///
|
|
/// Single meters
|
|
///
|
|
for (int i = 0; i < BatchRslts.WMPositionsCount; i++)
|
|
{
|
|
if (!test.IsPartCompatible(Utils.PartNr(i + 1, BatchRslts.Batch.Compound))) continue;
|
|
|
|
Results.Entities.MeterTestRslt meterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.Single);
|
|
GenericDevices.IRegisterReader regReader = sensPath.RegisterReaders[i];
|
|
|
|
if (meterRslt != null && regReader != null)
|
|
{
|
|
meterRslt.RegReaderType = (int)regReader.RegisterReaderType;
|
|
meterRslt.PulsesPerLiter = regReader.PulsesPerLtr;
|
|
meterRslt.VolumeStart = regReader.BeginWMState;
|
|
meterRslt.VolumeEnd = regReader.EndWMState;
|
|
meterRslt.VolumeMeter = meterRslt.VolumeEnd - meterRslt.VolumeStart;
|
|
meterRslt.VolumeRef = tstRslt.VolumeCTV; /// liter
|
|
meterRslt.PulsesMeter = meterRslt.VolumeMeter;
|
|
meterRslt.PulsesMaster = tstRslt.PulsesMaster;
|
|
meterRslt.TestTime = tstRslt.TestTime;
|
|
meterRslt.Error = Config.Formulas.ErrorFromVolumes(meterRslt.VolumeMeter, meterRslt.VolumeRef);
|
|
meterRslt.Passed = (meterRslt.Error >= test.GetErrLimLo(tstRslt.VolumeCTV, tstRslt.TestTime) + test.Uncertainty)
|
|
&& (meterRslt.Error <= test.GetErrLimHi(tstRslt.VolumeCTV, tstRslt.TestTime) - test.Uncertainty)
|
|
&& (tstRslt.ErrorFlags == 0);
|
|
meterRslt.TestDone = true;
|
|
tstRslt.TestDone = true;
|
|
}
|
|
}
|
|
}
|
|
|
|
tstRslt.Components = Results.Entities.Components
|
|
.UpdateList(BatchRslts.ComponentsList,
|
|
new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1,
|
|
(BenchInfo != null) ? BenchInfo.TestBenchName : "testbench",
|
|
inPath.Pump != null ? inPath.Pump.Name : string.Empty,
|
|
outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty,
|
|
outPath.Scale != null ? outPath.Scale.Name : string.Empty,
|
|
outPath.RegulValve != null ? outPath.RegulValve.Name : string.Empty,
|
|
outPath.Diverter != null ? outPath.Diverter.Name : string.Empty));
|
|
|
|
/// Update water meter error flags
|
|
if (ErrorFlagsComp != null)
|
|
{
|
|
if (BatchRslts.Batch != null && BatchRslts.Batch.WaterMeters != null)
|
|
{
|
|
for (int i = 0; i < BatchRslts.WMPositionsCount; i++)
|
|
{
|
|
if (BatchRslts.Batch.WaterMeters[i] != null && !BatchRslts.Batch.WaterMeters[i].Disabled)
|
|
{
|
|
long wmInfoFlags;
|
|
BatchRslts.Batch.WaterMeters[i].ErrorFlags = ErrorFlagsComp.GetWMtrErrorFlags(BatchRslts.Batch.WaterMeters[i].MeterTestRslts, out wmInfoFlags);
|
|
BatchRslts.Batch.WaterMeters[i].InfoFlags = wmInfoFlags;
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
/// Update results
|
|
Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt));
|
|
}
|
|
|
|
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.TransitionAfter));
|
|
|
|
/// Append the results to the CSV-file
|
|
allResults.Info(TestResult2CsvLine(testName, test.Part));
|
|
|
|
|
|
stopTest:
|
|
|
|
StopRecordingStatistics();
|
|
|
|
///
|
|
/// Quit this sequence
|
|
///
|
|
if (isLastRepetition || retVal == Event.UiCmdStop || retVal == Event.OpArgumentError
|
|
|| retVal == Event.Error || retVal == Event.ConfigurationError)
|
|
{
|
|
State.Create(string.Format("{0}({1}) : Stopping diverter, gate, etc.", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperation(cBrd.StopPreviousOp())
|
|
.EnterState();
|
|
do
|
|
{
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.PreviousStopped));
|
|
}
|
|
|
|
return new List<Event> { retVal };
|
|
}
|
|
}
|
|
}
|