Files
tbf/TBF/Rig/Uni/RegValve/SetFlowOp.cs
T

346 lines
13 KiB
C#

///
/// Copyright (c) 2021 Sensus Slovensko a.s.
///
using System;
using System.Collections.Generic;
using log4net;
using Config.Entities;
using TBF.Rig.ControlBoard.Uni;
using TBF.Rig.GenericDevices;
using TBF.Boxes;
namespace TBF.Rig.Uni.RegValve
{
public class SetFlowOp : IOperation
{
private static readonly ILog log = LogManager.GetLogger(typeof(SetFlowOp));
public override string ToString()
{
return string.Format("SetFlowOp({0}, Qfrom={1}, Qto={2})", regV.Name, shrinkedTgtFlowLo, shrinkedTgtFlowHi);
}
public const double RqrdFlowRangeRatio = 0.5;
///
/// Set by the constructor
///
readonly UniCB uniCB;
readonly RegValve regV;
readonly IFlowMeter flowMeter;
readonly double shrinkedTgtFlowLo;
readonly double shrinkedTgtFlowHi;
readonly double targetFlowAve;
readonly int timeout;
readonly int delay;
readonly bool leaveFlowControlRunning;
readonly double maximalFlow;
///
/// Internal state of this operation
///
enum OpState
{
Idle = 0,
ValveMoveToPosition1, /// Wait 1 takt
ValveMoveToPosition2, /// This is actual move to position
ValveMoveToPosition3, /// Wait 1 takt
SettingPosition,
Wait4FlowMsrmntAndSendRVMove, /// Wait until the flow measurement starts, then issue reg. valve move command
SettingFlow, /// Measure the flow and verify whether it is within limits sufficiently long time
FlowReached,
SendCommandAgain,
}
OpState opState;
double currentReqFlowLo;
double currentReqFlowHi;
double targetPositionLo;
double targetPositionHi;
int startTime;
int setFlowTime;
int expireTime;
DoubleBox flowBox;
int isFlowOkDuration;
/// <summary>
/// Set required water flow. Conditionally leave the measurement running.
/// Events: FlowSet, FlowTimeOut
/// </summary>
/// <param name="uniCB">Control board device</param>
/// <param name="regulValve">Regulation valve component</param>
/// <param name="flowMeter">Flowmeter component</param>
/// <param name="qFrom">Lower limit of the flow to be achieved in [m3/h]</param>
/// <param name="qTo">Upper limit of the flow to be achieved in [m3/h]</param>
/// <param name="pidCoef">PID coefficient (float)</param>
/// <param name="timeout">Timeout for the flow setting in [s]</param>
/// <param name="delay">Flow setting starts after this delay [s]</param>
/// <param name="leaveFlowControlRunning">true = Leave the measurement running after op. stop</param>
/// <remarks>Only Elde.Valve flow are used, other flow on the lists are ignored</remarks>
public SetFlowOp(UniCB uniCB, IRegValve regValve, IFlowMeter flowMeter, double qFrom, double qTo, DoubleBox flowBox,
int timeout, int delay, bool leaveFlowControlRunning)
{
this.uniCB = uniCB;
if (this.uniCB == null) throw new ArgumentNullException("cBoard is null or not Uni");
this.regV = regValve as RegValve;
if (this.regV == null) throw new ArgumentNullException("regValve is null or not Uni");
this.flowMeter = flowMeter;
if (this.flowMeter == null) throw new ArgumentNullException("flowMeter");
maximalFlow = flowMeter.NominalFlow * 1.25;
double rqrdFlowLoBeforeCorr = qFrom - MeasurementCorrection.GetCorrection(qFrom, flowMeter.Corrections);
double rqrdFlowHiBeforeCorr = qTo - MeasurementCorrection.GetCorrection(qTo, flowMeter.Corrections);
targetFlowAve = (rqrdFlowLoBeforeCorr + rqrdFlowHiBeforeCorr) / 2;
shrinkedTgtFlowLo = (RqrdFlowRangeRatio * rqrdFlowLoBeforeCorr) + ((1 - RqrdFlowRangeRatio) * targetFlowAve); /// Move the lower limit 15% of the range up
shrinkedTgtFlowHi = (RqrdFlowRangeRatio * rqrdFlowHiBeforeCorr) + ((1 - RqrdFlowRangeRatio) * targetFlowAve); /// Move the upper limit 15% of the range down
this.flowBox = flowBox;
if (this.flowBox == null) throw new ArgumentNullException("flowBox");
this.timeout = timeout;
this.delay = delay;
this.leaveFlowControlRunning = leaveFlowControlRunning;
log.Debug(this.ToString());
}
/// <summary>
/// Set required water flow - Do not leave the measurement running.
/// Events: FlowSet
/// </summary>
public SetFlowOp(UniCB uniCB, IRegValve regValve, IFlowMeter flowMeter, double qFrom, double qTo, DoubleBox flowbox, int timeout, int delay)
: this(uniCB, regValve, flowMeter, qFrom, qTo, flowbox, timeout, delay, false)
{
}
/// <summary>
/// Set required water flow - Do not leave the measurement running.
/// Events: FlowSet
/// </summary>
public SetFlowOp(UniCB uniCB, IRegValve regValve, IFlowMeter flowMeter, double qFrom, double qTo, DoubleBox flowbox, int timeout)
: this(uniCB, regValve, flowMeter, qFrom, qTo, flowbox, timeout, 0, false)
{
}
/// <summary>
/// Set required water flow - No timeout.
/// Events: FlowSet
/// </summary>
public SetFlowOp(UniCB uniCB, IRegValve regValve, IFlowMeter flowMeter, double qFrom, double qTo, DoubleBox flowbox)
: this(uniCB, regValve, flowMeter, qFrom, qTo, flowbox, int.MaxValue, 0, false)
{
}
/// <summary>
/// Fetch target position limits from the dictionary or return false
/// </summary>
/// <param name="avgReqFlow">Average of the flow targer range (input)</param>
/// <param name="positionLo">Target valve position low limit (output)</param>
/// <param name="positionHi">Target valve position high limit (output)</param>
/// <returns>true when positions for the target flow are stored in the memory, otherwise return false</returns>
bool FetchTargetPosition(double avgReqFlow, out double positionLo, out double positionHi)
{
double targetPosition;
if (regV.Dict.TryGetValue(avgReqFlow, out targetPosition))
{
positionLo = Math.Max(targetPosition * 0.95, 0.0);
positionHi = Math.Min(targetPosition * 1.05, 100.0);
return true;
}
else
{
positionLo = 0;
positionHi = 0;
return false;
}
}
void StoreTargetPosition(double avgReqFlow, double actPosition)
{
if (!regV.Dict.ContainsKey(targetFlowAve))
{
regV.Dict.Add(new KeyValuePair<double, double>(avgReqFlow, actPosition));
}
return;
}
/// <summary>
/// Start this operation
/// </summary>
public void Start()
{
log.InfoFormat("SetFlowOp:Start() rv#={0} flowMtr#={1} TARGET: flowLo={2} flowHi={3}",
regV.Idx1, flowMeter.Idx1, currentReqFlowLo, currentReqFlowHi);
/// Store the current time, etc.
startTime = StateMachine.Time;
setFlowTime = StateMachine.Time + delay;
expireTime = StateMachine.Time + timeout;
if (expireTime < 0) expireTime = int.MaxValue;
isFlowOkDuration = 0;
/// Start the flow measurement
uniCB.MeasureFlow(false, flowMeter.Idx1);
opState = OpState.Wait4FlowMsrmntAndSendRVMove;
}
/// <summary>
/// Run this operation
/// </summary>
/// <returns>
/// Event.OpArgumentError
/// Event.Starting
/// Event.Busy
/// Event.FlowReached
/// Event.RegulValveTimeOut
/// </returns>
public Event Run()
{
log.DebugFormat("Op.Run() opState={0}", opState);
if (StateMachine.Time > expireTime) return Event.RegulValveTimeOut;
if (opState == OpState.Wait4FlowMsrmntAndSendRVMove)
{
if (!flowMeter.MsrmntAvailable) return Event.Starting;
double flow1 = flowMeter.ReadFlow();
/// Set the targer flow/frequency range
currentReqFlowLo = shrinkedTgtFlowLo; /// Default lower limit
currentReqFlowHi = shrinkedTgtFlowHi; /// Default upper limit
//if (flow1 >= targetFlowAve) currentReqFlowHi = targetFlowAve; /// Decrease upper limit
//if (flow1 <= targetFlowAve) currentReqFlowLo = targetFlowAve; /// Increase lower limit
if ((currentReqFlowLo >= currentReqFlowHi) || (currentReqFlowLo > maximalFlow) || (currentReqFlowHi <= 0))
{
return Event.OpArgumentError;
}
if (StateMachine.Time > setFlowTime)
{
uniCB.SetFlow(false, regV.Idx1, 2000 * currentReqFlowLo / flowMeter.NominalFlow,
2000 * currentReqFlowHi / flowMeter.NominalFlow);
log.InfoFormat("Run(): rv#={0} TARGET: flowLo={1} flowHi={2}", regV.Idx1, currentReqFlowLo, currentReqFlowHi);
opState = OpState.SettingFlow;
}
return Event.Starting;
}
if (opState == OpState.ValveMoveToPosition1)
{
opState = OpState.ValveMoveToPosition2;
return Event.Starting;
}
else if (opState == OpState.ValveMoveToPosition2) /// Move to position
{
/// Issues the appropriate ValveMove(...) command
regV.MoveToPosition(false, targetPositionLo, targetPositionHi);
opState = OpState.SettingPosition;
return Event.Starting;
}
else if (opState == OpState.ValveMoveToPosition3)
{
opState = OpState.SettingPosition;
return Event.Starting;
}
else if (opState == OpState.SettingPosition)
{
/// Repeated untill position is reached
double rvPosition = regV.Position;
if ((targetPositionLo <= rvPosition) && (rvPosition <= targetPositionHi))
{
opState = OpState.Wait4FlowMsrmntAndSendRVMove;
}
return Event.Starting;
}
else if (opState == OpState.SettingFlow)
{
/// Regulation valve is setting flow to the required value
///
double frequency = flowMeter.ReadFrequency();
double flow = flowMeter.ReadFlow();
if (flow != 0) flowBox.Val = flow;
if ((currentReqFlowLo <= flow) && (flow <= currentReqFlowHi))
{
/// Flow is within range
isFlowOkDuration++;
if (isFlowOkDuration >= regV.FlowStableSec)
{
/// Flow is within range for sufficiently long time
if (regV.regValveCfg.StoredPositionReuse)
{
double rvPosition = regV.Position; /// Read the current position
double storedPosition;
if (regV.Dict.TryGetValue(targetFlowAve, out storedPosition))
{
/// update the stored valve position
StoreTargetPosition(targetFlowAve, (rvPosition + storedPosition) / 2.0);
log.InfoFormat("Run(): rv#={0} reqFlow={1} pos={2}% stored={3} <--- Updating a stored position",
regV.Idx1, targetFlowAve, rvPosition.ToString("F1"), storedPosition);
}
else
{
/// store the valve position
StoreTargetPosition(targetFlowAve, rvPosition);
log.InfoFormat("Run(): rv#={0} reqFlow={1} pos={2}% <--- Storing a new position",
regV.Idx1, targetFlowAve, rvPosition.ToString("F1"));
}
}
log.InfoFormat("flow = {0} m3/h (lo={1}, hi={2}, REACHED)", flow, currentReqFlowLo, currentReqFlowHi);
opState = OpState.FlowReached;
return Event.FlowReached;
}
else
{
log.InfoFormat("flow = {0} m3/h (lo={1}, hi={2}, FLOW_OK_TIMER={3}s)", flow, currentReqFlowLo, currentReqFlowHi, isFlowOkDuration);
return Event.Busy;
}
}
else
{
/// Flow is out of range
isFlowOkDuration = 0;
log.InfoFormat("flow = {0} m3/h (lo={1}, hi={2})", flow, currentReqFlowLo, currentReqFlowHi);
return Event.Busy;
}
}
else /// opState == OpState.FlowReached
{
log.InfoFormat("flow = {0} m3/h (lo={1}, hi={2}, REACHED)", flowMeter.ReadFlow(), currentReqFlowLo, currentReqFlowHi);
return Event.FlowReached;
}
}
/// <summary>Start this operation</summary>
public void Stop()
{
if (!leaveFlowControlRunning)
{
/// Stop flow measurement
uniCB.StopFlowControl(false, regV.Idx1);
}
opState = OpState.Idle;
}
}
}