using System; using System.Collections.Generic; using System.Text; using log4net; using TBF.Resources; using TBF.UiBridge; namespace TBF.BenchControl.TestMethods.FlyingStartCollectionMethod { public class FlyingStartCollectionMethodSeq : Sequences.SequenceBase { private static readonly ILog log = LogManager.GetLogger(typeof(FlyingStartCollectionMethodSeq)); private static readonly ILog allResults = LogManager.GetLogger("AllResults"); private static readonly ILog summaryResults = LogManager.GetLogger("SummaryResults"); public IList Execute(Entities.Test test) { Elde.ControlBoardDev cBrd = StateMachine.ControlBoard; /// Operations running in more then one state checkUiOp = new Operations.CheckUIOp(true); IList e; /// Events from currently running operations //-------------------------------- State.Create("FlyingStartCollectionMethod : Stopping diverter, gate, etc.") .AddOperation(checkUiOp) .AddOperation(cBrd.StopPreviousOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.UiCmdStop)) goto stopTest; } while (!e.Contains(Event.PreviousStopped)); /// Notes: /// float timeHr = volumeLtr / (1000.0f * targetFlow); /// float timeSec = 3600.0f * timeHr; /// int refPulses = (int)(timeSec * (2000.0f * targetFlow / pOut.FlowMeter.NominalFlow)); int totalPulses = (int)(7200.0f * test.Volume / outPath.FlowMeter.NominalFlow); /// Nominal flow in [m3/h] float ltrPerRefPulse = outPath.FlowMeter.NominalFlow / 7200.0f; /// [ltr/pulse] int repetitionNr = 1; /// First test: repetitionNr=1 //==================================== // Transition or SetRoute - Start //==================================== if (transitionStart != null) { switch (Transition(transitionStart, "FlyingStartCollectionMethod : " + Strings.Test_start_sequence_i_n)) { case Event.Error: goto error; case Event.UiCmdStop: goto stopTest; } } else { //-------------------------------- State.Create("FlyingStartCollectionMethod : Setting the route") .AddOperation(checkUiOp) .AddOperation(cBrd.SetValvesOp(GenericDevices.ValveBase.Merge(inPath.ValvesOpen, benchPath.ValvesOpen, outPath.ValvesOpen), GenericDevices.ValveBase.Merge(inPath.ValvesClose, benchPath.ValvesClose, outPath.ValvesClose))) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.UiCmdStop)) goto stopTest; } while (!e.Contains(Event.ValvesSet)); } //==================================== loop: /// Start the test, initialize test results Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, totalPulses)); Entities.TestResult tstRslt = new Entities.TestResult(test, repetitionNr, Entities.MetersKind.Single); if (!test.Emptying) /// Do not skip emptying if test.Emptying==true { //-------------------------------- State.Create("FlyingStartCollectionMethod : Measuring the mass of water in the tank") .AddOperation(checkUiOp) .AddOperation(outPath.Balance.ReadMassOp(ref mass)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) goto error; if (e.Contains(Event.UiCmdStop)) goto stopTest; } while (!e.Contains(Event.BalanceDone)); float estimatedEndMass = mass.Val + test.Volume; if (estimatedEndMass < outPath.Balance.Capacity * Constants.TankFullFactor) { goto set_flow; /// Enough room in the tank -> skip emptying } } // Empty the water tank switch (EmptyTheTank(outPath.EmptyTankValve, outPath.Balance)) { case Event.Error: goto error; case Event.UiCmdStop: goto stopTest; } set_flow: int flowSetTime0 = StateMachine.Time; float estFlowSetTime = 10.0f; //------------------------------------------------ Bridge.OnActivity(this, Strings.Setting_the_flow); //------------------------------------------------ State.Create("FlyingStartCollectionMethod : Starting the pump") .AddOperation(checkUiOp) .AddOperation((inPath != null && inPath.Pump is GenericDevices.IPumpFM) ? (inPath.Pump as GenericDevices.IPumpFM).TurnOn() : null) .AddOperation(cBrd.SetValvesOp(inPath.Pump, null)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); int flowSetTime = StateMachine.Time - flowSetTime0; float progress = Formulas.TestProgress(flowSetTime, estFlowSetTime, test.TstTime); Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, cBrd, flowSetTime, progress)); if (e.Contains(Event.UiCmdStop)) goto stopTest; } while (!e.Contains(Event.ValvesSet)); //-------------------------------- State.Create("FlyingStartCollectionMethod : Setting the flow") .AddOperation(checkUiOp) .AddOperation(outPath.RegulValve.SetFlowOp(outPath.FlowMeter, test.Qfrom, test.Qto, refFlow, 600)) /// timeout = 10 min. .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); int flowSetTime = StateMachine.Time - flowSetTime0; float progress = Formulas.TestProgress(flowSetTime, estFlowSetTime, test.TstTime); Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, cBrd, flowSetTime, progress)); if (e.Contains(Event.UiCmdStop)) goto stopTest; if (e.Contains(Event.OpArgumentError)) if (e.Contains(Event.RegulValveTimeOut)) goto error; if (e.Contains(Event.Next)) goto flow_set; } while (!e.Contains(Event.FlowReached)); flow_set: int time = StateMachine.Time; float currentFlow = refFlow.Val; /// Extract cameras from the current sensors path, add operations to the detection state IList measureOperations = new List(); for (int i = 0; i < sensPath.RegisterReaders.Length; i++) { GenericDevices.ICameraRoi cameraRoi = sensPath.RegisterReaders[i] as GenericDevices.ICameraRoi; if (cameraRoi != null) measureOperations.Add(cameraRoi.MeasureOp()); } //------------------------------------------------ Bridge.OnActivity(this, Strings.Measuring_the_weight); //------------------------------------------------ State.Create("FlyingStartCollectionMethod : Measuring the start mass") .AddOperation(checkUiOp) .AddOperations(measureOperations) .AddOperation(outPath.Balance.ReadStableMassOp(ref startMass, 5)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) goto error; if (e.Contains(Event.UiCmdStop)) goto stopTest; } while (!e.Contains(Event.BalanceDone)); tstRslt.TimeStart = DateTime.Now; tstRslt.MassStartRaw = startMass.Val; mass.Val = startMass.Val; //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_in_progress); //------------------------------------------------ State.Create("FlyingStartCollectionMethod : Starting the test") .AddOperation(checkUiOp) .AddOperations(measureOperations) .AddOperation(cBrd.StartMeasurementOp(outPath.FlowMeter, totalPulses, Elde.TestMethods.Diverter | Elde.TestMethods.Synchro, (float)test.TolerRed)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) goto error; if (e.Contains(Event.UiCmdStop)) goto stopTest; } while (!e.Contains(Event.MeasurementStarted)); /// Measurement loop - preparation readRegisters1 = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders, ref WMPulses, ref WMRefPulses); readRegisters2 = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders, ref WMPulses, ref WMRefPulses); queryEnd1 = cBrd.QueryMeasurementEndOp(); queryEnd2 = cBrd.QueryMeasurementEndOp(); bool firstTime = true; ResetAveragedData(); /// Measurement loop - begin while (true) { //-------------------------------- switch (ReadRegistersTempPressAmbient(measureOperations, true)) { case Event.Error: goto error; case Event.UiCmdStop: goto stopTest; case Event.MeasurementCompleted: goto measurement_completed; } if (firstTime) { firstTime = false; /// Do the following only once tstRslt.TempInStart = tempIn.Val; tstRslt.TempOutStart = tempOut.Val; tstRslt.TempDivStart = tempDiv.Val; tstRslt.PressInStart = pressIn.Val; tstRslt.PressOutStart = pressOut.Val; } tstRslt.TempInEnd = tempIn.Val; tstRslt.TempOutEnd = tempOut.Val; tstRslt.TempDivEnd = tempDiv.Val; tstRslt.PressInEnd = pressIn.Val; tstRslt.PressOutEnd = pressOut.Val; tstRslt.MassEndRaw = mass.Val; AccumulateAveragedData(); tstRslt.AmbientTempAve = airTemperature.Val; tstRslt.AmbientPressAve = airPressure.Val; tstRslt.AmbientHumiAve = airHumidity.Val; string logstr = string.Format("E={0} f={1} q={2}", cBrd.EtPulses(0), cBrd.ReferenceFreq, cBrd.ReferenceFlow * outPath.FlowMeter.NominalFlow); for (int i = 0; i < Program.WMsCount; i++) { logstr += string.Format(" M{0}=({1},{2})", i + 1, WMRefPulses[i], WMPulses[i]); } log.Info(logstr); float progress = Formulas.TestProgress(cBrd.EtPulses(0), totalPulses, estFlowSetTime, test.TstTime); Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, cBrd, cBrd.TTime, progress)); } /// Measurement loop - end measurement_completed: //------------------------------------------------ Bridge.OnActivity(this, Strings.Measuring_the_weight); //------------------------------------------------ State.Create("FlyingStartCollectionMethod : Measuring the end mass") .AddOperation(checkUiOp) .AddOperation(outPath.Balance.ReadStableMassOp(ref endMass, 5)) .AddOperation(cBrd.UpdateTankWeightOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) goto error; if (e.Contains(Event.UiCmdStop)) goto stopTest; } while (!e.Contains(Event.BalanceDone)); /// tstRslt.MassEndRaw = endMass.Val; tstRslt.TimeEnd = DateTime.Now; //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_completed); //------------------------------------------------ cBrd.SetFMFreq(0, 0); /// Stop FM controlled pumps State.Create("FlyingStartCollectionMethod : Stopping the pump") .AddOperation(checkUiOp) .AddOperation((inPath != null && inPath.Pump is GenericDevices.IPumpFM) ? (inPath.Pump as GenericDevices.IPumpFM).TurnOff() : null) .AddOperation(cBrd.SetValvesOp(null, inPath.Pump)) .AddOperation(cBrd.UpdateTankWeightOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.UiCmdStop)) goto stopTest; } while (!e.Contains(Event.ValvesSet)); //-------------------------------- State.Create("FlyingStartCollectionMethod : Stopping diverter, gate, etc.") .AddOperation(checkUiOp) .AddOperation(cBrd.StopPreviousOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.UiCmdStop)) goto stopTest; } while (!e.Contains(Event.PreviousStopped)); /// /// Populate TestResult data entity with data /// tstRslt.TimeEnd = DateTime.Now; UpdateTestRsltWithAveragedData(tstRslt); tstRslt.MassStart = Formulas.CorrectedValue(tstRslt.MassStartRaw, outPath.Balance.Corrections); tstRslt.MassEnd = Formulas.CorrectedValue(tstRslt.MassEndRaw, outPath.Balance.Corrections); tstRslt.MassDiff = tstRslt.MassEnd - tstRslt.MassStart; tstRslt.DensityIn = Formulas.WaterDensityFromTemp(tstRslt.TempInAvrg); /// [kg/m3] tstRslt.DensityOut = Formulas.WaterDensityFromTemp(tstRslt.TempOutAvrg); /// [kg/m3] tstRslt.DensityDiv = Formulas.WaterDensityFromTemp(tstRslt.TempDivAvrg); /// [kg/m3] tstRslt.Time = cBrd.TTime; /// [s] measurement time tstRslt.FlowMass = 3600.0f * tstRslt.MassDiff / tstRslt.Time; /// [kg/h] tstRslt.FlowVolume = 3600.0f * ltrPerRefPulse * cBrd.EtPulses(0) / tstRslt.Time; /// [l/h] tstRslt.VolumeCTV = 1.00103f * 1000.0f * tstRslt.MassDiff / tstRslt.DensityOut; /// [l] 1000.0f is because density is in [kg/m3] tstRslt.VolumeMaster = ltrPerRefPulse * cBrd.EtPulses(0); /// [l] volume from the master flow meter tstRslt.PulsesMaster = cBrd.EtPulses(0); /// Pulses of the master flow meter (test total) tstRslt.ConstMaster = ltrPerRefPulse * tstRslt.VolumeCTV / tstRslt.VolumeMaster; /// Corrected master pulses per liter if (tstRslt.VolumeCTV <= float.Epsilon) { tstRslt.ErrorMaster = 0.1f; } else { tstRslt.ErrorMaster = 100 * (tstRslt.VolumeMaster - tstRslt.VolumeCTV) / tstRslt.VolumeCTV; } tstRslt.TimeDivStart0 = 0; tstRslt.TimeDivStart1 = 0; tstRslt.TimeDivStart2 = 0; tstRslt.TimeDivStart3 = 0; tstRslt.TimeDivStart4 = 0; tstRslt.TimeDivStart5 = 0; tstRslt.TimeDivEnd0 = 0; tstRslt.TimeDivEnd1 = 0; tstRslt.TimeDivEnd2 = 0; tstRslt.TimeDivEnd3 = 0; tstRslt.TimeDivEnd4 = 0; tstRslt.TimeDivEnd5 = 0; for (int i = 0; i < Program.WMsCount; i++) { if (sensPath.RegisterReaders[i] != null) { tstRslt.Meters[i].SerialNr = "wm" + (i + 1).ToString(); tstRslt.Meters[i].VolumeStart = 0; /// liter tstRslt.Meters[i].VolumeEnd = 0; /// liter if (sensPath.RegisterReaders[i].PulsesPerLtr <= float.Epsilon) tstRslt.Meters[i].VolumeMeter = 0; else tstRslt.Meters[i].VolumeMeter = Convert.ToSingle(WMPulses[i]) / sensPath.RegisterReaders[i].PulsesPerLtr; tstRslt.Meters[i].VolumeRef = tstRslt.ConstMaster * WMRefPulses[i]; /// liter tstRslt.Meters[i].PulsesMeter = WMPulses[i]; tstRslt.Meters[i].PulsesMaster = WMRefPulses[i]; tstRslt.Meters[i].Time = cBrd.TTime; if (WMPulses[i] > 0 && tstRslt.Meters[i].VolumeRef > 0) { tstRslt.Meters[i].VolumeErrorPct = 100 * (tstRslt.Meters[i].VolumeMeter - tstRslt.Meters[i].VolumeRef) / tstRslt.Meters[i].VolumeRef; /// % } else { tstRslt.Meters[i].VolumeErrorPct = -100; } tstRslt.Meters[i].Passed = (tstRslt.ErrLimLo <= tstRslt.Meters[i].VolumeErrorPct) && (tstRslt.Meters[i].VolumeErrorPct <= tstRslt.ErrLimHi); } } /// Add data - end AddOrOverwriteResult(tstRslt); Bridge.OnTestCompleted(this, new TestCompletedEventArgs(tstRslt)); /// Append the results to the CSV-file allResults.Info(TestResult2CsvLine(tstRslt, cBrd.EtPulses(0))); FluentCommon.SaveToDb(StateMachine.WtSession, tstRslt); if (++repetitionNr <= test.Repeats) { goto loop; } ///----------------------/// /// Quit this sequence /// ///----------------------/// /// Stop the pump State.Create("FlyingStartCollectionMethod : Test(s) completed -> Stopping the pump") .AddOperation(checkUiOp) .AddOperation(cBrd.SetValvesOp(null, inPath.Pump)) .AddOperation((inPath.Pump is GenericDevices.IPumpFM) ? (inPath.Pump as GenericDevices.IPumpFM).TurnOff() : null) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) goto error; } while (!e.Contains(Event.ValvesSet) || ((inPath.Pump is GenericDevices.IPumpFM) && !e.Contains(Event.TurnPumpOnOffDone))); /// Transition or SetRoute - End if (transitionStop != null) { switch (Transition(transitionStop, "FlyingStartCollectionMethod : " + Strings.Test_stop_sequence_i_n)) { case Event.Error: goto error; case Event.UiCmdStop: goto stopTest; } } else { State.Create("FlyingStartCollectionMethod : Test(s) completed -> Closing the valves") .AddOperation(checkUiOp) .AddOperation(cBrd.SetValvesOp(StateMachine.DefaultValvesOpen, StateMachine.DefaultValvesClose)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) goto error; } while (!e.Contains(Event.ValvesSet)); } /// Create the return value - a list with one event Event.Done - and return IList retval = new List(); retval.Add(Event.Done); return retval; //==================================== stopTest: State.Create("FlyingStartCollectionMethod : User selected STOP -> Closing the valves") .AddOperation(checkUiOp) .AddOperation((inPath != null && inPath.Pump is GenericDevices.IPumpFM) ? (inPath.Pump as GenericDevices.IPumpFM).TurnOff() : null) .AddOperation(cBrd.SetValvesOp(StateMachine.DefaultValvesOpen, StateMachine.DefaultValvesClose)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) goto error; } while (!e.Contains(Event.ValvesSet)); IList retval2 = new List(); retval2.Add(Event.UiCmdStop); return retval2; //==================================== error: cBrd.SetFMFreq(0, 0); /// Stop FM controlled pumps State.Create("FlyingStartCollectionMethod : ERROR -> Closing the valves") .AddOperation(checkUiOp) .AddOperation((inPath != null && inPath.Pump is GenericDevices.IPumpFM) ? (inPath.Pump as GenericDevices.IPumpFM).TurnOff() : null) .AddOperation(cBrd.SetValvesOp(StateMachine.DefaultValvesOpen, StateMachine.DefaultValvesClose)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) goto error; } while (!e.Contains(Event.ValvesSet)); IList retval3 = new List(); retval3.Add(Event.Error); return retval3; } } }