/// /// Copyright (c) 2022 Sensus Slovensko a.s. /// using System; using System.Collections.Generic; using System.IO; using log4net; using Common; using Config.Entities; using TBF.Boxes; using TBF.Resources; using TBF.Rig.GenericDevices; using TBF.UiBridge; namespace TBF.Rig.TestMethods.StandingStartMassCollWODiv { public class StandingStartMassCollWODirSeq : Sequences.SequenceBase { private static readonly ILog log = LogManager.GetLogger(typeof(StandingStartMassCollWODirSeq)); /// /// Check capabilities of devces in the output path required for this test method /// /// Devices /// true when capabilities of devices are OK public static bool CheckDeviceCaps(Config.Entities.Test test, OutputPath devices, out string message) { if (!(StateMachine.ControlBoardMain is ControlBoard.Papouch.PapouchCB) && !(StateMachine.ControlBoardMain is ControlBoard.Uni.UniCB)) { /// Control board does not support this method message = string.Format("{0}: {1}", test.Name, Strings.Test_bench_does_not_suport_selected_test_method); return false; } if (!(devices.Scale is IScale)) { /// Scale is missing message = string.Format("{0}: {1}", test.Name, Strings.Missing_a_scale); return false; } if (test.Volume > devices.Scale.Capacity * Constants.TankFullFactor) { /// Scale capacity is not sufficient message = string.Format("{0}: {1}", test.Name, Strings.Test_volume_exceeds_the_scale_capacity); return false; } if (!(devices.FlowMeter is IFlowMeter)) { /// Flow meter is missing message = string.Format("{0}: {1}", test.Name, Strings.Missing_a_flow_meter); return false; } if (!(devices.RegValve is GenericDevices.IRegValve)) { /// Regulation valve is missing message = string.Format("{0}: {1}", test.Name, Strings.Missing_a_regulation_valve); return false; } message = string.Empty; return true; } /// /// Fixed start mass collection method sequence /// /// Test entity /// /// Event.Done . . . . . . . OK /// Event.MakeSecondPass . . OK, 2nd pass (=evaluation) required /// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP /// Event.OpArgumentError . Target flow is out of range /// Event.Error . . . . . . Unspecified error /// public IList Execute(Config.Entities.Test test, int repetitionNr, bool isLastRepetition, Common.DebugMode debugLevel) { ControlBoard.IControlBoard cBrd = StateMachine.ControlBoardMain; IScale scale = cBrd.Devices.Scale as IScale; if ((outPath.FlowMeter is IFlowMeterSingle) && (outPath.FlowMeter as IFlowMeterSingle).GetRange(test.TempLimLo, test.TempLimHi) == -1) { Bridge.OnError(this, Strings.Flow_meter_temperature_range_does_not_fit_this_test_conditions); return new List { Event.ConfigurationError }; /// or Event.UiCmdStop ??? } IList e; /// Events from currently running operations int waterMetersCount = Math.Min(BenchInfo.WaterMetersCount, sensPath.RegisterReaders.Length); DateTimeBox timeStampStart = new DateTimeBox(); DateTimeBox timeStampEnd = new DateTimeBox(); FloatBox startSwitchTime = new FloatBox(); FloatBox stopSwitchTime = new FloatBox(); int tMass1 = 0; int tMass2 = 0; checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state processDataLoggingOp = new TBF.Rig.Operations.ProcessDataLoggingOp(processDataLogger, this, false); if (cBrd is ControlBoard.Uni.UniCB) { int[] filters = new int[] { 0, 0, 0, 0, 0, 0, 0, 0 }; if (sensPath != null && sensPath.RegisterReaders != null) { foreach (var rr in sensPath.RegisterReaders) { IRegReaderPulses rrPls = rr as IRegReaderPulses; if (rrPls != null && rrPls.Position >= 1 && rrPls.Position <= 8) { filters[rrPls.Position - 1] = rrPls.Filter; } } } (cBrd as ControlBoard.Uni.UniCB).SetFiltersPidShortPulses(filters, outPath.PidCoef, test.ShortPulses); } IList readTempPressOps = new List(); if (benchPath.TempMtrUp != null) readTempPressOps.Add(benchPath.TempMtrUp.ReadTempOp(ref TempUp)); if (benchPath.TempMtrDown != null) readTempPressOps.Add(benchPath.TempMtrDown.ReadTempOp(ref TempDown)); if (outPath.TempMtrDiv != null) readTempPressOps.Add(outPath.TempMtrDiv.ReadTempOp(ref TempDiv)); if (benchPath.PressMtrUp != null) readTempPressOps.Add(benchPath.PressMtrUp.ReadPressureOp(ref PressUp)); if (benchPath.PressMtrDown != null) readTempPressOps.Add(benchPath.PressMtrDown.ReadPressureOp(ref PressDown)); if (benchPath.PressMtrDelta != null) readTempPressOps.Add(benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta)); if (benchPath.ElectricMtrUp != null) readTempPressOps.Add(benchPath.ElectricMtrUp.ReadAdjustableOp(ref ElectricUp)); if (benchPath.ElectricMtrDown != null) readTempPressOps.Add(benchPath.ElectricMtrDown.ReadAdjustableOp(ref ElectricDown)); if (benchPath.ElectricMtrDelta != null) readTempPressOps.Add(benchPath.ElectricMtrDelta.ReadAdjustableOp(ref ElectricDelta)); if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefWarm1.ReadTempOp(ref TempRefHi1)); if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefWarm2.ReadTempOp(ref TempRefHi2)); if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefCold1.ReadTempOp(ref TempRefLo1)); if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefCold2.ReadTempOp(ref TempRefLo2)); Event retVal = Event.Done; int totalPulses = Convert.ToInt32(test.Volume / outPath.FlowMeter.LtrPerPulse); ///============================================================================================ /// Read pressure and temperature once before calling Bridge.OnTestSelected(...) State.Create(string.Format("{0}({1}) : Measuring process data", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (e.Contains(Event.Busy)); /// Start the test, initialize test results Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, heatMetersPath)); string testName = Results.Utils.GetTestName(test.Name, test.Repeats, repetitionNr); if (test.DoDraining || (scale.Mass + test.Volume >= scale.Capacity * Constants.TankFullFactor)) { /// /// There is not enough room in the tank OR unconditional draining ... drain the water tank /// IList ops = new List(readTempPressOps); switch (DrainTheTank(scale, ops)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } } } //------------------------------------------------ Bridge.OnActivity(this, Strings.Starting_the_pump); //------------------------------------------------ Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); int flowSetTime0 = StateMachine.Time; IList pumpAndDrainValve = new List(); pumpAndDrainValve.Add(inPath.Pump); pumpAndDrainValve.Add(scale.DrainValve); if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower); /// State.Create(string.Format("{0}({1}) : Starting the pump", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) //.AddOperation(new Operations.SetAllRegulValvesOp(inPath.RegulValves, inPath.RegulValvesPct, 60)) .AddOperation(inPath.Pump != null ? cBrd.SetValvesOp(pumpAndDrainValve, null) : null) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } } while (e.Contains(Event.ValvesBusy) /* || !e.Contains(Event.AllPositionsReached)*/); if (test.TimePump2StartV > 0) { State.Create(string.Format("{0}({1}) : Waiting after the pump started", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(new Operations.TimerOp(test.TimePump2StartV)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.TimerExpired)); } if (benchPath.StopBFValve != null) { State.Create(string.Format("{0}({1}) : Opening the stop backflow valve", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(cBrd.SetValvesOp(benchPath.StopBFValve, null)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } } while (!e.Contains(Event.ValvesSet)); } if (test.TimeBeforeFlow > 0) { State.Create(string.Format("{0}({1}) : Waiting before flow setting process starts", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(new Operations.TimerOp(test.TimeBeforeFlow)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.TimerExpired)); } //------------------------------------------------ Bridge.OnActivity(this, Strings.Setting_the_flow); //------------------------------------------------ if (inPath.Pump is GenericDevices.IPumpFM) { (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower); } /// State.Create(string.Format("{0}({1}) : Pump on", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(cBrd.SetValvesOp(pumpAndDrainValve, null)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (e.Contains(Event.ValvesBusy)); /// State.Create(string.Format("{0}({1}) : Start valve open", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(cBrd.OpenStartValveOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (e.Contains(Event.ValvesBusy)); /// State.Create(string.Format("{0}({1}) : Setting the flow", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(cBrd.SetFlowOp(test.QfromM3ph(), test.QtoM3ph(), RefFlow, FlowSettingTimeoutSec)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.RegulValveTimeOut)) { Bridge.OnError(this, Strings.Flow_adjustment_failed); retVal = Event.RecoverableError; goto stopTest; } if (e.Contains(Event.Next)) { break; /// Simulate flow is within range } } while (!e.Contains(Event.FlowReached)); /// /// Flow is withing required range at this point /// int flowSetTime = StateMachine.Time - flowSetTime0; if (!string.IsNullOrEmpty(test.TempControl) && benchPath.TempMtrUp != null && benchPath.TempMtrDown != null) { //--------------------------------------------------- Bridge.OnActivity(this, Strings.Setting_temperature); //--------------------------------------------------- State.Create(string.Format("{0}({1}) : Wait until the water temperature is within limits", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.Next)) { break; /// Simulate temperature is within range } if (TempUp.Val >= test.TempLimLo && TempUp.Val <= test.TempLimHi && TempDown.Val >= test.TempLimLo && TempDown.Val <= test.TempLimHi) { break; /// Temperature set withing required range } } while (true); } /// /// Temperature is withing required range at this point /// //----------------------------------------------------------------- Bridge.OnActivity(this, Strings.Stopping_flow_for_the_fixed_start); //----------------------------------------------------------------- State.Create(string.Format("{0}({1}) : Stop flow regulation", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .EnterState(); e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } IOperation testInProgress = cBrd.StandingStartStopTestOp(test, 2 * totalPulses, false); IOperation controlFlowOp = cBrd.SetFlowOp(test.QfromM3ph(), test.QtoM3ph(), RefFlow, int.MaxValue, test.TimeBeforeFlow); State.Create(string.Format("{0}({1}) : Start the standing start/stop test", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(testInProgress) .EnterState(); for (int i = 0; i < 3; i++) { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } State.Create(string.Format("{0}({1}) : Close the start/stop valve before measuring the start mass", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(testInProgress) .AddOperation(cBrd.CloseStartValveOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.ValvesSet)); int time = StateMachine.Time; double currentFlow = RefFlow.Val; LogProcessDataTestInfo(processDataLogger, test.Procedure.Name, test.Name); if (heatMetersPath == null) LogProcessDataHeader(processDataLogger, "Start mass"); else LogProcessDataHeaderHeatMeters(processDataLogger, "Start mass"); /// /// Enter water meter begin states and read the start mass at the same time /// GenericDevices.IHasWMStatesForm dataEntryCmpnt = TbfComponents.FindComponent(StateMachine.Procedure.DataEntry) as GenericDevices.IHasWMStatesForm; if (dataEntryCmpnt != null) { string fileName = string.Format("{0}-start.bmp", test.Name); if (dataEntryCmpnt is GenericDevices.IDataEntryForCamera) { string[] startImages = new string[sensPath.RegisterReaders.Length]; State state2 = State.Create(string.Format("{0}({1}) : Grab images", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(testInProgress) .AddOperation(processDataLoggingOp); for (int i = 0; i < sensPath.RegisterReaders.Length; i++) { GenericDevices.IRegReaderStillCamera roi = sensPath.RegisterReaders[i] as GenericDevices.IRegReaderStillCamera; if (roi != null) { string directory = Path.Combine(Program.TempImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString()); Directory.CreateDirectory(directory); startImages[i] = Path.Combine(directory, fileName); state2.AddOperation(roi.GrabImageOp(startImages[i])); } else { /// Camera simulation string directory = Path.Combine(Program.TempImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString()); Directory.CreateDirectory(directory); startImages[i] = Path.Combine(directory, fileName); } } state2.EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.Test)); if (e.Contains(Event.Error)) { retVal = Event.Error; break; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; break; } } while (e.Contains(Event.CameraBusy)); (dataEntryCmpnt as GenericDevices.IDataEntryForCamera).StartImages = startImages; } Bridge.OnActivity(this, Strings.Enter_water_meter_data); State.Create(string.Format("{0}({1}) : Enter start states of water meters", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(testInProgress) .AddOperation((dataEntryCmpnt as GenericDevices.IHasWMStatesForm).ShowTestStartFormOp(sensPath.RegisterReaders)) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.ModelessFormClosed)); for (int i = 0; i < waterMetersCount; i++) { GenericDevices.IRegReader rr = sensPath.RegisterReaders[i]; if (rr is Rig.RegisterReaders.StandingStartStop.RegisterReader) (rr as Rig.RegisterReaders.StandingStartStop.RegisterReader).BeginWMState = dataEntryCmpnt.WMStartState(i); if (rr is Rig.Network.Camera.RoiForFixedStart.Roi) (rr as Rig.Network.Camera.RoiForFixedStart.Roi).BeginWMState = dataEntryCmpnt.WMStartState(i); if (rr is Rig.Network.Camera.RoiForFixedStartKeyence.Roi) (rr as Rig.Network.Camera.RoiForFixedStartKeyence.Roi).BeginWMState = dataEntryCmpnt.WMStartState(i); } if (dataEntryCmpnt is GenericDevices.IDataEntryForCamera && (dataEntryCmpnt as GenericDevices.IDataEntryForCamera).SaveImages) { /// SaveImages==true ... copy images to the directory that will be archived at the end of the cycle for (int i = 0; i < sensPath.RegisterReaders.Length; i++) { GenericDevices.IRegReaderStillCamera roi = sensPath.RegisterReaders[i] as GenericDevices.IRegReaderStillCamera; if (roi != null) { string srcDir = Path.Combine(Program.TempImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString()); string destDir = Path.Combine(Program.ImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString()); try { if (File.Exists(Path.Combine(srcDir, fileName))) { Directory.CreateDirectory(destDir); string destFName = string.IsNullOrEmpty((dataEntryCmpnt as IDataEntryForCamera).TestStartImgName(i, testName)) ? fileName : (dataEntryCmpnt as IDataEntryForCamera).TestStartImgName(i, testName); File.Copy(Path.Combine(srcDir, fileName), Path.Combine(destDir, destFName), true); } } catch (Exception exc) { log.ErrorFormat("Failed to copy image {0} to {1}: {2}", fileName, destDir, exc.Message); } } } } } /// /// Make sure the drain valve is closed /// State.Create(string.Format("{0}({1}) : Make sure the drain valve is closed", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(cBrd.SetValvesOp(null, scale.DrainValve)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.JustStarted)); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.ValvesSet)); //---------------------------------------------------- Bridge.OnActivity(this, Strings.Measuring_the_weight); //---------------------------------------------------- State.Create(string.Format("{0}({1}) : Measure the start mass", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(testInProgress) .AddOperation(scale.ReadStableMassOp(ref StartMass, test.TimeFlow2Mass, test.MassMethod, test.MassRepeats, test.MassSpread)) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.ScaleTimeout)) { Bridge.OnError(this, Strings.Mass_measurement_timeout); retVal = Event.RecoverableError; goto stopTest; } } while (!e.Contains(Event.ScaleDone) && !e.Contains(Event.Next)); /// tMass1 = StateMachine.Time; if (heatMetersPath == null) LogProcessDataHeader(processDataLogger, "Measurement"); else LogProcessDataHeaderHeatMeters(processDataLogger, "Measurement"); //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_in_progress); //------------------------------------------------ /// Measurement loop preparation TestStartTime = DateTime.Now; StartTime = (double)StateMachine.Time; int estimtdEndTime = StateMachine.Time + (int)test.TestTime; int remainingTime; StartNewStatistics(outPath.FlowMeter, BatchRslts.Batch.BatchNr, test, repetitionNr, Math.Max((int)(test.TestTime / 10), 5)); int initialPulsesCount = RefPulses; State.Create(string.Format("{0}({1}) : Start the test, open the start/stop valve", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(cBrd.OpenStartValveOp(timeStampStart, startSwitchTime)) .AddOperation(testInProgress) .AddOperation(controlFlowOp) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; } if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } /// Show remaining time if ((remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0)) > 60) Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec)); else Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Test_in_progress, remainingTime)); /// Update statistics RefFrequency.Val = cBrd.RefFrequency; RefFlow.Val = outPath.FlowMeter.ReadFlow(); UpdateAllStatistics(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.Test)); } while (cBrd.RefPulses < initialPulsesCount + totalPulses && !e.Contains(Event.TestCompleted) && !e.Contains(Event.Next)); /// Measurement loop end log.WarnFormat("Start valve switch time on test start = {0} ms", cBrd.ValveOpenCloseTime); StopRecordingStatistics(); EndTime = (double)StateMachine.Time; TestEndTime = DateTime.Now; State.Create(string.Format("{0}({1}) : Closing the start/stop valve at the end of the standing start/stop test", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(testInProgress) .AddOperation(cBrd.CloseStartValveOp(timeStampEnd, stopSwitchTime)) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } } while (e.Contains(Event.ValvesBusy)); log.WarnFormat("Start valve switch time on test end = {0} ms", cBrd.ValveOpenCloseTime); if (heatMetersPath == null) LogProcessDataHeader(processDataLogger, "End mass"); else LogProcessDataHeaderHeatMeters(processDataLogger, "End mass"); //---------------------------------------------------- Bridge.OnActivity(this, Strings.Measuring_the_weight); //---------------------------------------------------- State.Create(string.Format("{0}({1}) : Measuring the end mass", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(testInProgress) .AddOperation(inPath.Pump != null ? cBrd.SetValvesOp(null, inPath.Pump) : null) .AddOperation(scale.ReadStableMassOp(ref EndMass, test.TimeStop2Mass, test.MassMethod, test.MassRepeats, test.MassSpread)) .AddOperation(new Operations.TimerOp(StableMassMsrmntTimeoutSec)) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.ScaleTimeout)) { Bridge.OnError(this, Strings.Mass_measurement_timeout); retVal = Event.RecoverableError; goto stopTest; } } while (!e.Contains(Event.ScaleDone) && !e.Contains(Event.Next)); /// tMass2 = StateMachine.Time; if (test.DoDrainingAfter) { State.Create(string.Format("{0}({1}) : Open the drain valve", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperation(cBrd.SetValvesOp(scale.DrainValve, null)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } } while (e.Contains(Event.ValvesBusy)); } double massStart = MeasurementCorrection.CorrectedValue(StartMass.Val, scale.Corrections); double massEnd = MeasurementCorrection.CorrectedValue(EndMass.Val, scale.Corrections); double densityOut = Formulas.WaterDensityFromTempPress((TempUpStat.Average + TempDownStat.Average) / 2, (PressUpStat.Average + PressDownStat.Average) / 2); double buoyancy = Formulas.Buoyancy(); double massOfEvaporatedWater = (double)(tMass2 - tMass1) * outPath.Scale.EvaporationRate(TempDivStat.Average); double volumeCTV = 1000.0 * buoyancy * (massEnd - massStart + massOfEvaporatedWater) / densityOut; if (debugLevel == Common.DebugMode.Simulate) volumeCTV = test.Volume; double refEnergy = Energy.Sum * volumeCTV / VolumeForEnergy.Sum; /// [J]=[J]*[l]/[l] /// /// Enter watermeter end states here /// if (dataEntryCmpnt != null) { string fileName = string.Format("{0}-end.bmp", test.Name); if (dataEntryCmpnt is GenericDevices.IDataEntryForCamera) { string[] endImages = new string[sensPath.RegisterReaders.Length]; State state2 = State.Create(string.Format("{0}({1}) : Grabbing images", test.Method, test.Name)) .AddOperation(checkUiOp); for (int i = 0; i < sensPath.RegisterReaders.Length; i++) { GenericDevices.IRegReaderStillCamera roi = sensPath.RegisterReaders[i] as GenericDevices.IRegReaderStillCamera; if (roi != null) { string directory = Path.Combine(Program.TempImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString()); Directory.CreateDirectory(directory); endImages[i] = Path.Combine(directory, fileName); state2.AddOperation(roi.GrabImageOp(endImages[i])); } else { /// Camera simulation string directory = Path.Combine(Program.TempImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString()); Directory.CreateDirectory(directory); endImages[i] = Path.Combine(directory, fileName); } } state2.EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.Test)); if (e.Contains(Event.Error)) { retVal = Event.Error; break; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; break; } } while (e.Contains(Event.CameraBusy)); (dataEntryCmpnt as GenericDevices.IDataEntryForCamera).EndImages = endImages; } Bridge.OnActivity(this, Strings.Enter_water_meter_data); State state = State.Create(string.Format("{0}({1}) : Entering the end-state", test.Method, test.Name)); if (false && dataEntryCmpnt is GenericDevices.IHasHeatMtrStatesForm) { state.AddOperation((dataEntryCmpnt as GenericDevices.IHasHeatMtrStatesForm). ShowTestEndFormOp(sensPath.RegisterReaders, volumeCTV, test.ErrLimLo + test.Uncertainty, test.ErrLimHi - test.Uncertainty, refEnergy, test.ErrLimLo + test.Uncertainty, test.ErrLimHi - test.Uncertainty)); } else { state.AddOperation(dataEntryCmpnt.ShowTestEndFormOp(sensPath.RegisterReaders, volumeCTV, test.ErrLimLo + test.Uncertainty, test.ErrLimHi - test.Uncertainty)); } state.AddOperation(checkUiOp) .AddOperations(readTempPressOps) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.ModelessFormClosed)); for (int i = 0; i < waterMetersCount; i++) { GenericDevices.IRegReader rr = sensPath.RegisterReaders[i]; if (rr is Rig.RegisterReaders.StandingStartStop.RegisterReader) (rr as Rig.RegisterReaders.StandingStartStop.RegisterReader).EndWMState = dataEntryCmpnt.WMEndState(i); if (rr is Rig.Network.Camera.RoiForFixedStart.Roi) (rr as Rig.Network.Camera.RoiForFixedStart.Roi).EndWMState = dataEntryCmpnt.WMEndState(i); } if (dataEntryCmpnt is GenericDevices.IDataEntryForCamera && (dataEntryCmpnt as GenericDevices.IDataEntryForCamera).SaveImages) { /// SaveImages==true ... copy images to the directory that will be archived at the end of the cycle for (int i = 0; i < sensPath.RegisterReaders.Length; i++) { GenericDevices.IRegReaderStillCamera roi = sensPath.RegisterReaders[i] as GenericDevices.IRegReaderStillCamera; if (roi != null) { string srcDir = Path.Combine(Program.TempImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString()); string destDir = Path.Combine(Program.ImagesDir, BatchRslts.Batch.BatchNr.ToString(), (i + 1).ToString()); try { if (File.Exists(Path.Combine(srcDir, fileName))) { Directory.CreateDirectory(destDir); string destFName = string.IsNullOrEmpty((dataEntryCmpnt as IDataEntryForCamera).TestEndImgName(i, testName)) ? fileName : (dataEntryCmpnt as IDataEntryForCamera).TestEndImgName(i, testName); File.Copy(Path.Combine(srcDir, fileName), Path.Combine(destDir, destFName), true); } } catch (Exception exc) { log.ErrorFormat("Failed to copy image {0} to {1}: {2}", fileName, destDir, exc.Message); } } } } } //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_completed); //------------------------------------------------ /// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results if (UIFlowControl.Stop == WaitBeginFormClosed()) goto stopTest; /// /// Populate TestResult data entity with data /// Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part); bool stopCycle = false; if (tstRslt != null) { Results.Utils.GetCounterStates(tstRslt, Program.LocalSettings.Counters); /// Raw data UpdateTempPressDensAmb(tstRslt); tstRslt.MethodClass = TbfComponents.FindComponent(test.Method).ClassName; tstRslt.StartTime = TestStartTime; tstRslt.EndTime = TestEndTime; tstRslt.FlowSetTime = flowSetTime; tstRslt.TestTime = Math.Max(1.0, DateTimeBox.DurationSec(timeStampStart, timeStampEnd)); /// Min. 1s to prevent division by zero tstRslt.PulsesMaster = Convert.ToDouble(cBrd.RefPulses); /// Pulses of the master flow meter (test total) tstRslt.MassStartRaw = StartMass.Val; tstRslt.MassEndRaw = EndMass.Val; tstRslt.TimeBtwnMassMsrmnts = tMass2 - tMass1; /// Corrected values tstRslt.MassStart = massStart; tstRslt.MassEnd = massEnd; tstRslt.MassOfEvapWater = massOfEvaporatedWater; /// Main results tstRslt.VolumeCTV = volumeCTV; /// [l] 1000.0f is because density is in [kg/m3] tstRslt.Flow = 3.6 * volumeCTV / tstRslt.TestTime; /// [m3/h] if (cBrd is ControlBoard.Uni.UniCB) { /// Test bench with Uni control board and q reference flow meter tstRslt.ConstMasterRaw = outPath.FlowMeter.LtrPerPulse; tstRslt.ConstMasterCorr = outPath.FlowMeter.LtrPerPulseCorrected(tstRslt.Flow, tstRslt.TempDownMean); tstRslt.VolumeMaster = tstRslt.ConstMasterRaw * tstRslt.PulsesMaster; /// [l] volume from the master flow meter tstRslt.ConstMaster = (tstRslt.VolumeMaster != 0) ? (tstRslt.ConstMasterRaw * tstRslt.VolumeCTV / tstRslt.VolumeMaster) : tstRslt.ConstMasterCorr; } else { /// Test bench with Papouch control board without reference flow meter tstRslt.VolumeMaster = volumeCTV; /// [l] volume from the master flow meter tstRslt.ConstMasterRaw = 1; /// Uncorrected master flowmeter coefficient tstRslt.ConstMasterCorr = 1; /// Corrected master pulses per liter tstRslt.ConstMaster = 1; } tstRslt.ErrorMaster = Formulas.ErrorFromVolumes(tstRslt.VolumeMaster, tstRslt.VolumeCTV); tstRslt.FlowMean = (float)RefFlowStat.Average; tstRslt.FlowStart = (float)RefFlowStat.First; tstRslt.FlowEnd = (float)RefFlowStat.Last; tstRslt.FlowMin = (float)RefFlowStat.Min; tstRslt.FlowMax = (float)RefFlowStat.Max; tstRslt.DiverterStart = startSwitchTime.Val; tstRslt.DiverterEnd = stopSwitchTime.Val; long infoFlags = 0; tstRslt.ErrorFlags = (ErrorFlagsComp != null) ? ErrorFlagsComp.GetErrorFlags(tstRslt, false, true, startSwitchTime.Val, stopSwitchTime.Val, out infoFlags, out stopCycle) : 0; tstRslt.InfoFlags = infoFlags; /// /// Single meters /// for (int i = 0; i < BatchRslts.WMPositionsCount; i++) { if (!test.IsPartCompatible(Utils.PartNr(i + 1, BatchRslts.Batch.Compound))) continue; Results.Entities.MeterTestRslt meterRslt = BatchRslts.GetMeterTestRslt(testName, i, Common.CompoundMeterId.Single); GenericDevices.IRegReader regReader = sensPath.RegisterReaders[i]; if (meterRslt != null && regReader != null) { meterRslt.RegReaderType = (int)regReader.RegisterReaderType; meterRslt.PulsesPerLiter = regReader.PulsesPerLtr; meterRslt.VolumeStart = regReader.BeginWMState; meterRslt.VolumeEnd = regReader.EndWMState; meterRslt.VolumeMeter = Math.Abs(meterRslt.VolumeEnd - meterRslt.VolumeStart); meterRslt.VolumeRef = tstRslt.VolumeCTV; /// liter meterRslt.PulsesMeter = meterRslt.VolumeMeter; meterRslt.PulsesMaster = tstRslt.PulsesMaster; meterRslt.TestTime = tstRslt.TestTime; meterRslt.Error = Formulas.ErrorFromVolumes(meterRslt.VolumeMeter, meterRslt.VolumeRef); meterRslt.Passed = (meterRslt.Error >= test.GetErrLimLo(tstRslt.VolumeCTV, tstRslt.TestTime) + test.Uncertainty) && (meterRslt.Error <= test.GetErrLimHi(tstRslt.VolumeCTV, tstRslt.TestTime) - test.Uncertainty) && (tstRslt.ErrorFlags == 0); meterRslt.TestDone = true; tstRslt.TestDone = true; } } tstRslt.Components = Results.Entities.Components .UpdateList(BatchRslts.ComponentsList, new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1, (BenchInfo != null) ? BenchInfo.TestBenchName : "testbench", inPath.Pump != null ? inPath.Pump.Name : string.Empty, outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty, scale != null ? scale.Name : string.Empty, outPath.RegValve != null ? outPath.RegValve.Name : string.Empty, outPath.Diverter != null ? outPath.Diverter.Name : string.Empty)); /// Update water meter error flags if (ErrorFlagsComp != null) { if (BatchRslts.Batch != null && BatchRslts.Batch.WaterMeters != null) { for (int i = 0; i < BatchRslts.WMPositionsCount; i++) { if (BatchRslts.Batch.WaterMeters[i] != null && !BatchRslts.Batch.WaterMeters[i].Disabled) { long wmInfoFlags; BatchRslts.Batch.WaterMeters[i].ErrorFlags = ErrorFlagsComp.GetWMtrErrorFlags(BatchRslts.Batch.WaterMeters[i].MeterTestRslts, out wmInfoFlags); BatchRslts.Batch.WaterMeters[i].InfoFlags = wmInfoFlags; } } } } /// Update results Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt)); } Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.TransitionAfter)); /// Append the results to the CSV-file allResults.Info(TestResult2CsvLine(testName, test.Part)); if (stopCycle) retVal = Event.ErrorFlagsStop; stopTest: StopRecordingStatistics(); /// /// Quit this sequence /// if (isLastRepetition || retVal == Event.UiCmdStop || retVal == Event.OpArgumentError || retVal == Event.RecoverableError || retVal == Event.ErrorFlagsStop || retVal == Event.Error || retVal == Event.ConfigurationError) { cBrd.StopAll(false); } return new List { retVal }; } } }