/// /// Copyright (c) 2013-2023 Sensus Slovensko a.s. /// using System; using System.Collections.Generic; using log4net; using Common; using Config.Entities; using TBF.Resources; using TBF.Rig.GenericDevices; using TBF.UiBridge; namespace TBF.Rig.TestMethods.CombinedWithDetection { public class CombinedWithDetectionSeq : Sequences.SequenceBase { private static readonly ILog log = LogManager.GetLogger(typeof(CombinedWithDetectionSeq)); const int DetectionBufferSize = 9; const int DetectionKernelSize = 5; /// /// Check capabilities of devces in the output path required for this test method /// /// Devices /// true when capabilities of devices are OK public static bool CheckDeviceCaps(Config.Entities.Test test, OutputPath devices, out string message) { if (!(StateMachine.ControlBoard is ControlBoard.Uni.UniCB)) { /// Control board does not support this method message = string.Format("{0}: {1}", test.Name, Strings.Test_bench_does_not_suport_selected_test_method); return false; } if (!(devices.Scale is IScale)) { /// Scale is missing message = string.Format("{0}: {1}", test.Name, Strings.Missing_a_scale); return false; } if (!(devices.Diverter is IDiverter)) { /// Scale is missing message = string.Format("{0}: {1}", test.Name, Strings.Missing_a_diverter); return false; } if (!(devices.FlowMeter is IFlowMeter)) { /// Flow meter is missing message = string.Format("{0}: {1}", test.Name, Strings.Missing_a_flow_meter); return false; } if (!(devices.RegValve is GenericDevices.IRegValve)) { /// Regulation valve is missing message = string.Format("{0}: {1}", test.Name, Strings.Missing_a_regulation_valve); return false; } message = string.Empty; return true; } public IList Execute(Config.Entities.Test test, int repetitionNr, bool isLastRepetition, CombinedWithDetTestParams testParams, Common.DebugMode debugLevel) { if (debugLevel == Common.DebugMode.Simulate) { return Simulate(test, repetitionNr, isLastRepetition, testParams); } ControlBoard.Uni.UniCB cBrd = StateMachine.ControlBoard as ControlBoard.Uni.UniCB; IScale scale = cBrd.Devices.Scale as IScale; if ((outPath.FlowMeter is IFlowMeterSingle) && (outPath.FlowMeter as IFlowMeterSingle).GetRange(test.TempLimLo, test.TempLimHi) == -1) { Bridge.OnError(this, Strings.Flow_meter_temperature_range_does_not_fit_this_test_conditions); return new List { Event.ConfigurationError }; /// or Event.UiCmdStop ??? } if (test.Part < 0 || test.Part > TBF.Data.CompoundWMsCount) { UiBridge.Bridge.OnError(this, string.Format("Test 'Part' should be '-' or 1 .. {0}", TBF.Data.CompoundWMsCount)); return new List { Event.ConfigurationError }; } IList e; /// Events from currently running operations Event retVal = Event.Done; int tMass1 = 0; int tMass2 = 0; checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state processDataLoggingOp = new TBF.Rig.Operations.ProcessDataLoggingOp(processDataLogger, this, false); /// Since CheckDeviceCaps() passed cBrd is ControlBoard.Uni.UniCB int[] filters = new int[] { 0, 0, 0, 0, 0, 0, 0, 0 }; if (sensPath != null && sensPath.RegisterReaders != null) { foreach (var rr in sensPath.RegisterReaders) { IRegReaderPulses rrPls = rr as IRegReaderPulses; if (rrPls != null && rrPls.Position >= 1 && rrPls.Position <= 8) { filters[rrPls.Position - 1] = rrPls.Filter; } } } cBrd.SetFiltersPidShortPulses(filters, outPath.PidCoef, test.ShortPulses); IList readTempPressOps = new List(); if (benchPath.TempMtrUp != null) readTempPressOps.Add(benchPath.TempMtrUp.ReadTempOp(ref TempUp)); if (benchPath.TempMtrDown != null) readTempPressOps.Add(benchPath.TempMtrDown.ReadTempOp(ref TempDown)); if (outPath.TempMtrDiv != null) readTempPressOps.Add(outPath.TempMtrDiv.ReadTempOp(ref TempDiv)); if (benchPath.PressMtrUp != null) readTempPressOps.Add(benchPath.PressMtrUp.ReadPressureOp(ref PressUp)); if (benchPath.PressMtrDown != null) readTempPressOps.Add(benchPath.PressMtrDown.ReadPressureOp(ref PressDown)); if (benchPath.PressMtrDelta != null) readTempPressOps.Add(benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta)); if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefWarm1.ReadTempOp(ref TempRefHi1)); if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefWarm2.ReadTempOp(ref TempRefHi2)); if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefCold1.ReadTempOp(ref TempRefLo1)); if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefCold2.ReadTempOp(ref TempRefLo2)); float switchTimeStart = 0.001f; /// in seconds, original vale is 1 ms float switchTimeEnd = 0.001f; /// in seconds, original vale is 1 ms /// Specific for combined meters int[] lastWMPulses = new int[2 * TBF.Data.CompoundWMsCount]; cBrd.StopAll(false); int totalPulses = Convert.ToInt32(test.Volume / outPath.FlowMeter.LtrPerPulse); ///============================================================================================ /// Read pressure and temperature once before calling Bridge.OnTestSelected(...) State.Create(string.Format("{0}({1}) : Measuring process data", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (e.Contains(Event.Busy)); /// Start the test, initialize test results Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, heatMetersPath)); string testName = Results.Utils.GetTestName(test.Name, test.Repeats, repetitionNr); TestStartTime = DateTime.Now; Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); Qrise = 0; Qfall = 0; double estimatedEndMass = scale.Mass + test.Volume; if (test.DoDraining || estimatedEndMass >= scale.Capacity * Constants.TankFullFactor) { /// Empty the water tank switch (DrainTheTank(scale, readTempPressOps)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } } } int flowDetectTime0 = StateMachine.Time; /// /// Prepare cameras, ROI-s and measurementOperations /// /// Find ROI-s IList rois = new List(); foreach (var rr in sensPath.RegisterReaders) { var cameraRoI = rr as IRegReaderLiveCamera; if (cameraRoI != null && cameraRoI.Detected) rois.Add(cameraRoI); } /// Find cameras var cameras = new List(); foreach (var roi in rois) { if (roi.Camera != null && !cameras.Contains(roi.Camera)) { roi.Camera.ClearRoiParams(); cameras.Add(roi.Camera); } } /// Register ROI-parameters to cameras foreach (var roi in rois) roi.RegisterRoiToCamera(); /// Prepare measurementOperations var measureOperations = new List(); foreach (var camera in cameras) measureOperations.Add(camera.MeasurementOp()); //------------------------------------------------ Bridge.OnActivity(this, Strings.Switching_flow_detection); //------------------------------------------------ State.Create(string.Format("{0}({1}) : Start the pump", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperations(measureOperations) .AddOperation((inPath.Pump is GenericDevices.IPumpFM) ? (inPath.Pump as GenericDevices.IPumpFM).TurnOnOp(test.PumpPower) : null) .AddOperation(cBrd.SetValvesOp(inPath.Pump, null)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.SwitchingFlowDetection)); if (TestAndLogUiCmdStop(test,e)) goto stopTest; } while (!e.Contains(Event.ValvesSet)); State.Create(string.Format("{0}({1}) : Set the initial flow", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperations(measureOperations) .AddOperation(outPath.RegValve.SetFlowAndMeasureOp(outPath.FlowMeter, test.Qfrom, test.Qto, RefFlow, FlowSettingTimeoutSec, (float)test.ShortPulses)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.SwitchingFlowDetection)); if (TestAndLogUiCmdStop(test,e)) goto stopTest; if (e.Contains(Event.RegulValveTimeOut)) { Bridge.OnError(this, Strings.Flow_adjustment_failed); goto stopTest; } if (e.Contains(Event.Next)) goto init_flow_set; } while (!e.Contains(Event.FlowReached)); switch (ReadRegistersTempPressAmbient(measureOperations, false)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } } init_flow_set: //==================================== // Find the switching flow //==================================== /// Allocate detection buffers double[] flowsForDetection = new double[DetectionBufferSize]; /// in [m3/h] double[] pulseFreqsForDetection = new double[DetectionBufferSize]; /// Current values flowsForDetection[0] = RefFlow.Val; pulseFreqsForDetection[0] = 0.0f; int startTime = StateMachine.Time; int lastTime = StateMachine.Time; /// Detection parameters float rvPulse = (testParams.TargetQ > (test.Qfrom + test.Qto) / 2.0) ? 0.05f : -0.05f; /// rise(+) or fall(-) rvPulse *= (100.0f * testParams.RateOfChange); bool detected = false; bool targetReached = false; double detectedFlow = 0; int detectionStartTime = StateMachine.Time; Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.SwitchingFlowDetection)); do { State.Create(string.Format("{0}({1}) : Change the RV position", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperations(measureOperations) .AddOperation(outPath.RegValve.ChangeRegValvePositionOp(rvPulse)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.SwitchingFlowDetection)); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.PositionReached)); { /// /// Update FIFO buffers for the reference flow and the frequency of pulses /// /// Last pulses are kept to calculate differences for (int i = 0; i < 2 * TBF.Data.CompoundWMsCount; i++) lastWMPulses[i] = RegisterReaders[i].WMPulses; /// Shift data in the detection buffers for (int i = DetectionBufferSize - 2; i >= 0; i--) { flowsForDetection[i + 1] = flowsForDetection[i]; pulseFreqsForDetection[i + 1] = pulseFreqsForDetection[i]; } switch (ReadRegistersTempPressAmbient(measureOperations, false)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } } flowsForDetection[0] = cBrd.RefFrequency * outPath.FlowMeter.NominalFlow / outPath.FlowMeter.NominalFreq; double diff = RegisterReaders[Math.Max(0, test.Part - 1) * 2 + 1].WMPulses - lastWMPulses[Math.Max(0, test.Part - 1) * 2 + 1]; pulseFreqsForDetection[0] = diff / (double)(StateMachine.Time - lastTime); lastTime = StateMachine.Time; } if ((StateMachine.Time - detectionStartTime > 15) && (flowsForDetection[0] > 0) && (flowsForDetection[DetectionBufferSize - 1] > 0)) { /// /// Evaluate ref. flow and WM pulses frequency data in FIFO buffers. /// Updpate 'detected' and 'targetReached' flags. /// double[] flowBefore = new double[DetectionKernelSize]; double[] flowAfter = new double[DetectionKernelSize]; double[] freqBefore = new double[DetectionKernelSize]; double[] freqAfter = new double[DetectionKernelSize]; for (int i = 0; i < DetectionKernelSize; i++) { flowBefore[i] = flowsForDetection[DetectionBufferSize - DetectionKernelSize + i]; /// The oldest DetectionKernelSize samples freqBefore[i] = pulseFreqsForDetection[DetectionBufferSize - DetectionKernelSize + i]; flowAfter[i] = flowsForDetection[i]; /// The newest DetectionKernelSize samples freqAfter[i] = pulseFreqsForDetection[i]; } /// Skip the smallest and the largest flow Array.Sort(flowBefore); Array.Sort(flowAfter); flowBefore[0] = 0; flowAfter[0] = 0; flowBefore[DetectionKernelSize - 1] = 0; flowAfter[DetectionKernelSize - 1] = 0; /// double aveFlowBefore = 0; double aveFlowAfter = 0; foreach (var f in flowBefore) aveFlowBefore += f; foreach (var f in flowAfter) aveFlowAfter += f; aveFlowBefore /= (double)(DetectionKernelSize - 2); aveFlowAfter /= (double)(DetectionKernelSize - 2); /// Do NOT skip the smallest and the largest flow //Array.Sort(freqBefore); //Array.Sort(freqAfter); //freqBefore[0] = 0; //freqAfter[0] = 0; //freqBefore[DetectionKernelSize - 1] = 0; //freqAfter[DetectionKernelSize - 1] = 0; /// double aveFreqBefore = 0; double aveFreqAfter = 0; foreach (var f in freqBefore) aveFreqBefore += f; foreach (var f in freqAfter) aveFreqAfter += f; aveFreqBefore /= (double)DetectionKernelSize; aveFreqAfter /= (double)DetectionKernelSize; UiBridge.Bridge.OnCompoundDetection(this, string.Format("time={0}, flow{1}, aveFlowB={2}, aveFlowA={3}, pulseFreq={4}, aveFreqB={5}, aveFreqA={6}", StateMachine.Time - startTime, flowsForDetection[0].ToString("F2"), aveFlowBefore.ToString("F2"), aveFlowAfter.ToString("F2"), pulseFreqsForDetection[0].ToString("F2"), aveFreqBefore.ToString("F2"), aveFreqAfter.ToString("F2"))); detectedFlow = aveFlowBefore; if (rvPulse > 0) { /// rise detected = (aveFreqAfter < aveFreqBefore * (1 - testParams.DetectionThreshold)); targetReached = ((aveFlowAfter + aveFlowBefore) / 2) > testParams.TargetQ; } else { /// fall detected = (aveFreqAfter > (aveFreqBefore + testParams.OffsetPulsesFreq) * (1 + testParams.DetectionThreshold)); targetReached = ((aveFlowAfter + aveFlowBefore) / 2) < testParams.TargetQ; } } } while (!detected && !targetReached); if (rvPulse > 0) { Qrise = detectedFlow; } else { Qfall = detectedFlow; } UiBridge.Bridge.OnCompoundDetection(this, string.Format("detected flow={0}", detectedFlow.ToString("F2"))); double qfrom_detected = detectedFlow + testParams.RelativeQfrom; double qto_detected = detectedFlow + testParams.RelativeQto; /// Update test results with the test flow determined from the detected switching flow double Qave_lps = (qfrom_detected + qto_detected) / 7.2; double testTimeFromDetectedFlow = test.Volume / Qave_lps; /// Test volume wont be changed double relativeQave = (testParams.RelativeQfrom + testParams.RelativeQto) / 2.0; bool goBackToInitFlow = ((rvPulse > 0) && (relativeQave < 0)) || ((rvPulse < 0) && (relativeQave > 0)); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); int flowSetTime0 = StateMachine.Time; if (goBackToInitFlow) { //-------------------------------- State.Create(string.Format("{0}({1}) : Switching flow detected, going back", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperations(measureOperations) .AddOperation(cBrd.SetFlowOp(test.Qfrom, test.Qto, RefFlow, FlowSettingTimeoutSec)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); if (TestAndLogUiCmdStop(test,e)) goto stopTest; if (e.Contains(Event.RegulValveTimeOut)) { Bridge.OnError(this, Strings.Flow_adjustment_failed); goto stopTest; } } while (!e.Contains(Event.FlowReached)); } //-------------------------------- State.Create(string.Format("{0}({1}) : Going to the test flow", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperations(measureOperations) .AddOperation(outPath.RegValve.SetFlowOp(outPath.FlowMeter, qfrom_detected, qto_detected, RefFlow, FlowSettingTimeoutSec, 0)) //.AddOp(pOut.RegulValve.SetPositionOp(35.0f, 38.0f, uint.MaxValue)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); if (TestAndLogUiCmdStop(test,e)) goto stopTest; //if (e.Contains(Event.FlowTimeOut)) goto do_detection; } while (!e.Contains(Event.FlowReached)); int flowSetTime = StateMachine.Time - flowDetectTime0; //start_measurement: //---------------------------------------------------- Bridge.OnActivity(this, Strings.Measuring_the_weight); //---------------------------------------------------- LogProcessDataTestInfo(processDataLogger, test.Procedure.Name, test.Name); if (heatMetersPath == null) LogProcessDataHeader(processDataLogger, "Start mass"); else LogProcessDataHeaderHeatMeters(processDataLogger, "Start mass"); State.Create(Strings.Measure_the_mass) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperations(measureOperations) .AddOperation(scale.ReadStableMassOp(ref StartMass, test.TimeFlow2Mass, test.MassMethod, test.MassRepeats, test.MassSpread)) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.ScaleTimeout)) { Bridge.OnError(this, Strings.Mass_measurement_timeout); retVal = Event.RecoverableError; goto stopTest; } } while (!e.Contains(Event.ScaleDone) && !e.Contains(Event.Next)); /// tMass1 = StateMachine.Time; //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_in_progress); //------------------------------------------------ /// Measurement loop preparation int estimtdEndTime = StateMachine.Time + Convert.ToInt32(testTimeFromDetectedFlow); int remainingTime; StartNewStatistics(outPath.FlowMeter, BatchRslts.Batch.BatchNr, test, repetitionNr, 0); DiverterStart.Start(BatchRslts.Batch.BatchNr, test.Name, repetitionNr); DiverterEnd.Start(BatchRslts.Batch.BatchNr, test.Name, repetitionNr); State.Create(Strings.Start_the_test) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperations(measureOperations) .AddOperation(cBrd.FlyingStartStopTestOp(test, qfrom_detected, qto_detected, totalPulses, true, false, 0, true, DiverterStart, DiverterEnd)) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; } if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } /// Show remaining time if ((remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0)) > 60) Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec)); else Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Test_in_progress, remainingTime)); /// Update statistics RefFrequency.Val = cBrd.RefFrequency; RefFlow.Val = outPath.FlowMeter.ReadFlow(); UpdateAllStatistics(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.Test)); } while (!e.Contains(Event.TestCompleted) && !e.Contains(Event.Next)); /// Measurement loop end StopRecordingStatistics(); /// /// (Berlin:) Water is stopped immediately after the test and before the 2nd mass measurement in case: /// - no 'transition sequence after test' is used /// - this is the last (or the only) test repetition or test is a part of an 'outer loop' /// if (isLastRepetition && transitionAfter == null) { if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOff(); State.Create("SequenceBase : Transition : TestEnd - Default action") .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(cBrd.SetValvesOp(StateMachine.DefaultValvesOpen, StateMachine.DefaultValvesClose)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.ValvesSet)); } //------------------------------------------------ Bridge.OnActivity(this, Strings.Measuring_the_weight); //------------------------------------------------ State.Create(string.Format("{0}({1}) : Measuring the mass", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(scale.ReadStableMassOp(ref EndMass, test.TimeStop2Mass, test.MassMethod, test.MassRepeats, test.MassSpread)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.ScaleTimeout)) { Bridge.OnError(this, Strings.Mass_measurement_timeout); retVal = Event.RecoverableError; goto stopTest; } } while (!e.Contains(Event.ScaleDone) && !e.Contains(Event.Next)); /// tMass2 = StateMachine.Time; log.WarnFormat("End mass = {0}kg", EndMass); TestEndTime = DateTime.Now; if (test.DoDrainingAfter) { State.Create(string.Format("{0}({1}) : Open the drain valve", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperation(StateMachine.ControlBoard.SetValvesOp(scale.DrainValve, null)) .AddOperations(readTempPressOps) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (e.Contains(Event.ValvesBusy)); } /// Read the diverter switch time if (StateMachine.ControlBoard is ControlBoard.Uni.UniCB) { ControlBoard.Uni.UniCB eldeCB = StateMachine.ControlBoard as ControlBoard.Uni.UniCB; //switchTimeEnd = 0.001f * (float)eldeCB.DivTime(0); //log.WarnFormat("Diverter switch time on test end = {0} ms", eldeCB.DivTime(0)); } //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_completed); //------------------------------------------------ State.Create(Strings.Stop_the_pump) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation((inPath != null && inPath.Pump is GenericDevices.IPumpFM) ? (inPath.Pump as GenericDevices.IPumpFM).TurnOffOp() : null) .AddOperation(cBrd.SetValvesOp(null, inPath.Pump)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.ValvesSet)); cBrd.StopAll(false); /// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results if (UIFlowControl.Stop == WaitBeginFormClosed()) goto stopTest; /// /// Populate TestResult data entity with data /// Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part); bool stopCycle = false; if (tstRslt != null) { Results.Utils.GetCounterStates(tstRslt, Program.LocalSettings.Counters); /// Raw data UpdateTempPressDensAmb(tstRslt); tstRslt.MethodClass = TbfComponents.FindComponent(test.Method).ClassName; tstRslt.StartTime = TestStartTime; tstRslt.EndTime = TestEndTime; tstRslt.FlowSetTime = flowSetTime; tstRslt.TestTime = cBrd.TestTime; /// [s] measurement time tstRslt.PulsesMaster = Convert.ToDouble(cBrd.RefPulses); /// Pulses of the master flow meter (test total) tstRslt.MassStartRaw = StartMass.Val; tstRslt.MassEndRaw = EndMass.Val; tstRslt.TimeBtwnMassMsrmnts = tMass2 - tMass1; tstRslt.ConstMasterRaw = outPath.FlowMeter.LtrPerPulse; /// Uncorrected master flowmeter coefficient tstRslt.VolumeMaster = tstRslt.ConstMasterRaw * tstRslt.PulsesMaster; /// [l] volume from the master flow meter double flowMID = 3.6 * tstRslt.VolumeMaster / tstRslt.TestTime; /// [m3/h] /// Corrected values tstRslt.MassStart = MeasurementCorrection.CorrectedValue(tstRslt.MassStartRaw, scale.Corrections); tstRslt.MassEnd = MeasurementCorrection.CorrectedValue(tstRslt.MassEndRaw, scale.Corrections); tstRslt.MassOfEvapWater = tstRslt.TimeBtwnMassMsrmnts * outPath.Scale.EvaporationRate(tstRslt.TempDivMean); double mass = tstRslt.MassEnd - tstRslt.MassStart + tstRslt.MassOfEvapWater; tstRslt.ConstMasterCorr = outPath.FlowMeter.LtrPerPulseCorrected(flowMID, tstRslt.TempDownMean); /// Corrected master pulses per liter /// Main results tstRslt.VolumeCTV = 1000 * tstRslt.Batch.Buoyancy * mass / tstRslt.DensityLine; /// [l] commercially true volume if ((outPath.Diverter != null) && (tstRslt.TestTime > float.Epsilon)) { tstRslt.TestTimeCorrection = outPath.Diverter.TestTimeCorrection(flowMID); tstRslt.VolumeCTV *= tstRslt.TestTime + tstRslt.TestTimeCorrection; tstRslt.VolumeCTV /= tstRslt.TestTime; } tstRslt.Flow = 3.6 * tstRslt.VolumeCTV / tstRslt.TestTime; /// [m3/h] tstRslt.ErrorMaster = Formulas.ErrorFromVolumes(tstRslt.VolumeMaster, tstRslt.VolumeCTV); tstRslt.ConstMaster = (tstRslt.VolumeMaster == 0) ? tstRslt.ConstMasterCorr : (tstRslt.ConstMasterRaw * tstRslt.VolumeCTV / tstRslt.VolumeMaster); /// Calculated master pulses per liter /// Flow statistics correction tstRslt.FlowMean = Convert.ToSingle(tstRslt.ConstMaster * RefFlowStat.Average / tstRslt.ConstMasterRaw); tstRslt.FlowStart = Convert.ToSingle(tstRslt.ConstMaster * RefFlowStat.First / tstRslt.ConstMasterRaw); tstRslt.FlowEnd = Convert.ToSingle(tstRslt.ConstMaster * RefFlowStat.Last / tstRslt.ConstMasterRaw); tstRslt.FlowMin = Convert.ToSingle(tstRslt.ConstMaster * RefFlowStat.Min / tstRslt.ConstMasterRaw); tstRslt.FlowMax = Convert.ToSingle(tstRslt.ConstMaster * RefFlowStat.Max / tstRslt.ConstMasterRaw); tstRslt.DiverterStart = switchTimeStart; tstRslt.DiverterEnd = switchTimeEnd; long infoFlags = 0; tstRslt.ErrorFlags = (ErrorFlagsComp != null) ? ErrorFlagsComp.GetErrorFlags(tstRslt, true, false, switchTimeStart, switchTimeEnd, out infoFlags, out stopCycle) : 0; tstRslt.InfoFlags = infoFlags; for (int i = 0; i < BatchRslts.WMPositionsCount; i++) { if (!test.IsPartCompatible(Utils.PartNr(i + 1, BatchRslts.Batch.Compound))) continue; Results.Entities.MeterTestRslt mainMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Common.CompoundMeterId.CompoundMain); Results.Entities.MeterTestRslt auxMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Common.CompoundMeterId.CompoundAux); for (int isAux = 0; isAux <= 1; isAux++) /// 0=main, 1=aux { GenericDevices.IRegReader regReader = sensPath.RegisterReaders[2 * i + isAux]; Results.Entities.MeterTestRslt meterRslt = (isAux == 0) ? mainMeterRslt : auxMeterRslt; if (meterRslt != null && regReader != null) { meterRslt.RegReaderType = (int)regReader.RegisterReaderType; meterRslt.PulsesPerLiter = regReader.PulsesPerLtr; /// Optionally supress pulses from the large water meter meterRslt.PulsesMeter = (isAux == 0 && testParams.SupressTrills) ? 0 : Convert.ToDouble(regReader.WMPulses); meterRslt.PulsesMaster = Convert.ToDouble(regReader.WMRefPulses); meterRslt.TestTime = cBrd.TestTime; meterRslt.VolumeStart = 0; meterRslt.VolumeEnd = 0; meterRslt.VolumeRef = tstRslt.VolumeCTV; meterRslt.VolumeMeter = meterRslt.PulsesMeter * regReader.LtrsPerPulse; /// liter /// if (meterRslt.PulsesMaster != 0) { meterRslt.VolumeMeter *= (tstRslt.PulsesMaster / meterRslt.PulsesMaster); } meterRslt.Error = Formulas.ErrorFromVolumes(meterRslt.VolumeMeter, tstRslt.VolumeCTV); /// Main/Aux meter error is not usedfor evaluation } } Results.Entities.MeterTestRslt compoundMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Common.CompoundMeterId.Compound); if (compoundMeterRslt != null && mainMeterRslt != null && auxMeterRslt != null) { compoundMeterRslt.VolumeRef = tstRslt.VolumeCTV; compoundMeterRslt.VolumeMeter = mainMeterRslt.VolumeMeter + auxMeterRslt.VolumeMeter; compoundMeterRslt.PulsesMaster = tstRslt.PulsesMaster; compoundMeterRslt.TestTime = tstRslt.TestTime; compoundMeterRslt.Error = Formulas.ErrorFromVolumes(compoundMeterRslt.VolumeMeter, compoundMeterRslt.VolumeRef); compoundMeterRslt.Passed = (compoundMeterRslt.Error >= test.GetErrLimLo(tstRslt.VolumeCTV, tstRslt.TestTime) + test.Uncertainty) && (compoundMeterRslt.Error <= test.GetErrLimHi(tstRslt.VolumeCTV, tstRslt.TestTime) - test.Uncertainty) && (tstRslt.ErrorFlags == 0); mainMeterRslt.Passed = auxMeterRslt.Passed = compoundMeterRslt.Passed; mainMeterRslt.TestDone = auxMeterRslt.TestDone = compoundMeterRslt.TestDone = true; tstRslt.TestDone = true; if (Qrise != 0) BatchRslts.Batch.WaterMeters[i].QRise = Qrise; if (Qfall != 0) BatchRslts.Batch.WaterMeters[i].QFall = Qfall; } } tstRslt.Components = Results.Entities.Components .UpdateList(BatchRslts.ComponentsList, new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1, (BenchInfo != null) ? BenchInfo.TestBenchName : "testbench", inPath.Pump != null ? inPath.Pump.Name : string.Empty, outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty, scale != null ? scale.Name : string.Empty, outPath.RegValve != null ? outPath.RegValve.Name : string.Empty, outPath.Diverter != null ? outPath.Diverter.Name : string.Empty)); /// Update water meter error flags if (ErrorFlagsComp != null) { if (BatchRslts.Batch != null && BatchRslts.Batch.WaterMeters != null) { for (int i = 0; i < BatchRslts.WMPositionsCount; i++) { if (BatchRslts.Batch.WaterMeters[i] != null && !BatchRslts.Batch.WaterMeters[i].Disabled) { long wmInfoFlags; BatchRslts.Batch.WaterMeters[i].ErrorFlags = ErrorFlagsComp.GetWMtrErrorFlags(BatchRslts.Batch.WaterMeters[i].MeterTestRslts, out wmInfoFlags); BatchRslts.Batch.WaterMeters[i].InfoFlags = wmInfoFlags; } } } } /// Update results Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt)); } Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.TransitionAfter)); /// Append the results to the CSV-file allResults.Info(TestResult2CsvLine(testName, test.Part)); ///----------------------/// /// Quit this sequence /// ///----------------------/// if (isLastRepetition || stopCycle) { /// Stop the pump State.Create(string.Format("{0}({1}) : Test(s) completed -> Stopping the pump", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperation(cBrd.SetValvesOp(null, inPath.Pump)) .AddOperation((inPath != null && inPath.Pump is GenericDevices.IPumpFM) ? (inPath.Pump as GenericDevices.IPumpFM).TurnOffOp() : null) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.ValvesSet) || ((inPath.Pump is GenericDevices.IPumpFM) && !e.Contains(Event.TurnPumpOnOffDone))); } if (stopCycle) retVal = Event.ErrorFlagsStop; stopTest: StopRecordingStatistics(); /// Make sure graph files are closed /// /// Quit this sequence /// if (isLastRepetition || retVal == Event.UiCmdStop || retVal == Event.OpArgumentError || retVal == Event.RecoverableError || retVal == Event.ErrorFlagsStop || retVal == Event.Error || retVal == Event.ConfigurationError) { cBrd.StopAll(false); } return new List { retVal }; } IList Simulate(Config.Entities.Test test, int repetitionNr, bool isLastRepetition, CombinedWithDetTestParams testParams) { /// /// Test method simulation /// Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); if (test.Name.ToLower().Contains("rise") || test.Name.ToLower().Contains("steig")) { MakeSimulatedCompound(test, 1, 0, 0.7f, 0.0f); } else { MakeSimulatedCompound(test, 1, 0, 0.7f, 0.9f); } Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.Completed)); Bridge.OnTestCompleted(this, new TestCompletedEventArgs(test.Name, BatchRslts.GetTestRslt(Results.Utils.GetTestName(test.Name, 1, 1), 0))); allResults.Info(TestResult2CsvLine(test.Name, 0)); /// Append the results to the CSV-file //------------------------------------------------ Bridge.OnActivity(this, string.Format("Simulating {0}", test.Name)); //------------------------------------------------ State.Create(string.Format("{0}({1}) : Simulating {1}", test.Method, test.Name)) .AddOperation(checkUiOp) .EnterState(); IList e = StateMachine.WaitRunDevsRunOps(); return new List { TestAndLogUiCmdStop(test, e) ? Event.UiCmdStop : Event.Done }; } } }