/// /// Copyright (c) 2013-2015 Sensus Metering Systems /// using System; using System.Collections.Generic; using System.Text; using log4net; using Config.Entities; using TBF.BenchControl; using TBF.Boxes; using TBF.Resources; using TBF.UiBridge; namespace TBF.BenchControl.TestMethods.LeakTest { public class LeakTestSeq : Sequences.SequenceBase { private static readonly ILog log = LogManager.GetLogger(typeof(LeakTestSeq)); /// /// Flying start mass collection method sequence /// /// Test entity /// /// Event.Done . . . . . . . OK /// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP /// Event.OpArgumentError . Target flow is out of range /// Event.Error . . . . . . Unspecified error /// public IList Execute(Config.Entities.Test test, LeakTestParams testParams) { Elde.ControlBoardDev cBrd = StateMachine.ControlBoard; IList e = new List(); /// Events from currently running operations Event retVal = Event.Done; checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state processDataLoggingOp = new TBF.BenchControl.Operations.ProcessDataLoggingOp(processDataLogger, this); // Transition or SetRoute - Start switch (Transition(transitionBefore, TransitionContext.BeforeTest)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } } /// Start the test, initialize test results Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, 1, inPath, benchPath, outPath, sensPath, 0)); string testName = Results.Utils.GetTestName(test.Name, test.Repeats, 1); //------------------------------------------------ Bridge.OnActivity(this, Strings.Starting_the_pump); //------------------------------------------------ if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower); State.Create("LeakTest : Starting the pump") .AddOperation(checkUiOp) .AddOperation(cBrd.SetValvesOp(inPath.Pump, null)) .AddOperation(benchPath.TempIn.ReadTempOp(ref TempIn)) .AddOperation(benchPath.TempOut.ReadTempOp(ref TempOut)) .AddOperation(benchPath.PressIn.ReadPressureOp(ref PressureUp)) .AddOperation(benchPath.PressOut.ReadPressureOp(ref PressureDown)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (e.Contains(Event.ValvesBusy)); //------------------------------------------------ Bridge.OnActivity(this, Strings.Setting_the_water_pressure); //------------------------------------------------ float pumpPower = test.PumpPower; int startTime = StateMachine.Time; while (true) { if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(pumpPower); State.Create("LeakTest : Setting the water pressure") .AddOperation(checkUiOp) .AddOperation(benchPath.TempIn.ReadTempOp(ref TempIn)) .AddOperation(benchPath.TempOut.ReadTempOp(ref TempOut)) .AddOperation(benchPath.PressIn.ReadPressureOp(ref PressureUp)) .AddOperation(benchPath.PressOut.ReadPressureOp(ref PressureDown)) .AddOperation(new Operations.TimerOp(5)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.Next)) goto pressure_set; } while (e.Contains(Event.TimerBusy)); UiBridge.Bridge.OnLog(this, string.Format("time = {0}, pump_power = {1}%, pressure_up = {2}kPa, pressure_down = {3}kPa\r\n", StateMachine.Time - startTime, pumpPower.ToString("F0"), PressureUp.Val.ToString("F1"), PressureUp.Val.ToString("F1"))); float step = (pumpPower < 40.0f) ? 5.0f : ((pumpPower < 60.0f) ? 3.0f : ((pumpPower < 80.0f) ? 2.0f : 1.0f)); if (PressureDown.Val < testParams.PressureLo) { if (pumpPower == 100.0f) break; /// Already at max. pump power -> Quit loop pumpPower = Math.Min(pumpPower + step, 100.0f); /// Limit max. power to 100% } else if (PressureDown.Val > testParams.PressureHi) { if (pumpPower == 0) break; /// Already at min. pump power -> Quit loop pumpPower = Math.Max(pumpPower - step, 0); /// Limit min. power to 0% } else { break; /// Pressure is in the range -> Quit loop } } pressure_set: ClearAllStatistics(); UpdateAllStatistics(); startTime = StateMachine.Time; int estimtdEndTime = startTime + testParams.DurationPMax; //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_in_progress); //------------------------------------------------ State.Create("LeakTest : Maximum water pressure set") .AddOperation(checkUiOp) .AddOperation(benchPath.TempIn.ReadTempOp(ref TempIn)) .AddOperation(benchPath.TempOut.ReadTempOp(ref TempOut)) .AddOperation(benchPath.PressIn.ReadPressureOp(ref PressureUp)) .AddOperation(benchPath.PressOut.ReadPressureOp(ref PressureDown)) .AddOperation(new Operations.TimerOp(testParams.DurationPMax)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } UpdateAllStatistics(); int remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0); if (remainingTime > 60) { Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec)); } else { Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Test_in_progress, remainingTime)); } } while (e.Contains(Event.TimerBusy)); closing_valve: //------------------------------------------------ Bridge.OnActivity(this, Strings.Closing_valve_Pump_off); //------------------------------------------------ State.Create("LeakTest : Closing the valve") .AddOperation(checkUiOp) .AddOperation(cBrd.SetValvesOp(null, outPath.StartValve)) .AddOperation(benchPath.TempIn.ReadTempOp(ref TempIn)) .AddOperation(benchPath.TempOut.ReadTempOp(ref TempOut)) .AddOperation(benchPath.PressIn.ReadPressureOp(ref PressureUp)) .AddOperation(benchPath.PressOut.ReadPressureOp(ref PressureDown)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } UpdateAllStatistics(); } while (e.Contains(Event.ValvesBusy)); valve_closed: if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOff(); State.Create("LeakTest : Closing the valve") .AddOperation(checkUiOp) .AddOperation(cBrd.SetValvesOp(null, inPath.Pump)) .AddOperation(benchPath.TempIn.ReadTempOp(ref TempIn)) .AddOperation(benchPath.TempOut.ReadTempOp(ref TempOut)) .AddOperation(benchPath.PressIn.ReadPressureOp(ref PressureUp)) .AddOperation(benchPath.PressOut.ReadPressureOp(ref PressureDown)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } UpdateAllStatistics(); } while (e.Contains(Event.ValvesBusy)); pump_is_off: TestStartTime = DateTime.Now; startTime = StateMachine.Time; estimtdEndTime = startTime + testParams.DurationLeak; ClearAllStatistics(); //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_in_progress); //------------------------------------------------ State.Create("LeakTest : Starting the test") .AddOperation(checkUiOp) .AddOperation(benchPath.TempIn.ReadTempOp(ref TempIn)) .AddOperation(benchPath.TempOut.ReadTempOp(ref TempOut)) .AddOperation(benchPath.PressIn.ReadPressureOp(ref PressureUp)) .AddOperation(benchPath.PressOut.ReadPressureOp(ref PressureDown)) .AddOperation(new Operations.TimerOp(testParams.DurationLeak)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } UpdateAllStatistics(); int remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0); if (remainingTime > 60) { Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec)); } else { Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Test_in_progress, remainingTime)); } } while (e.Contains(Event.TimerBusy)); /// Measurement loop - end test_completed: //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_completed); //------------------------------------------------ TestEndTime = DateTime.Now; /// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results if (UIFlowControl.Stop == WaitBeginFormClosed()) goto stopTest; /// /// Populate TestResult data entity with data /// Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part); if (tstRslt != null) { /// Auxiliary results tstRslt.AmbientTempAve = AmbientTempStat.Average; tstRslt.AmbientPressAve = AmbientPressureStat.Average; tstRslt.AmbientHumiAve = AmbientHumidityStat.Average; tstRslt.PressUpAvrg = PressureUpStat.Average; tstRslt.PressUpStart = PressureUpStat.First; tstRslt.PressUpEnd = PressureUpStat.Last; tstRslt.PressUpMin = PressureUpStat.Min; tstRslt.PressUpMax = PressureUpStat.Max; tstRslt.PressDownAvrg = PressureDownStat.Average; tstRslt.PressDownStart = PressureDownStat.First; tstRslt.PressDownEnd = PressureDownStat.Last; tstRslt.PressDownMin = PressureDownStat.Min; tstRslt.PressDownMax = PressureDownStat.Max; tstRslt.TempInAvrg = TempInStat.Average; tstRslt.TempInStart = TempInStat.First; tstRslt.TempInEnd = TempInStat.Last; tstRslt.TempInMin = TempInStat.Min; tstRslt.TempInMax = TempInStat.Max; tstRslt.TempOutAvrg = TempOutStat.Average; tstRslt.TempOutStart = TempOutStat.First; tstRslt.TempOutEnd = TempOutStat.Last; tstRslt.TempOutMin = TempOutStat.Min; tstRslt.TempOutMax = TempOutStat.Max; tstRslt.TempDivAvrg = TempDivStat.Average; tstRslt.TempDivStart = TempDivStat.First; tstRslt.TempDivEnd = TempDivStat.Last; tstRslt.TempDivMin = TempDivStat.Min; tstRslt.TempDivMax = TempDivStat.Max; tstRslt.DensityIn = Formulas.WaterDensityFromTemp(tstRslt.TempInAvrg); /// [kg/m3] tstRslt.DensityOut = Formulas.WaterDensityFromTemp(tstRslt.TempOutAvrg); /// [kg/m3] tstRslt.DensityDiv = 0; /// Main results tstRslt.StartTime = TestStartTime; tstRslt.EndTime = TestEndTime; tstRslt.FlowSetTime = 0; tstRslt.TestTime = Convert.ToDouble(testParams.DurationPMax); /// [s] measurement time tstRslt.PulsesMaster = 0; /// Pulses of the master flow meter (test total) tstRslt.MassStartRaw = 0; tstRslt.MassStart = 0; tstRslt.MassEndRaw = 0; tstRslt.MassEnd = 0; tstRslt.FlowMass = 0; /// [kg/h] tstRslt.FlowVolume = 0; /// [m3/h] tstRslt.VolumeMaster = 0; /// [l] volume from the master flow meter tstRslt.VolumeCTV = 0; /// [l] 1000.0f is because density is in [kg/m3] tstRslt.ConstMaster = 0; /// Convert the flow to [m3/h] tstRslt.ErrorMaster = 0; for (int i = 0; i < BatchRslts.WMPositionsCount; i++) { if (StateMachine.Procedure.MetersKind == MetersKind.Single) { Results.Entities.MeterTestRslt meterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.Single); if (meterRslt != null) { meterRslt.TestTime = tstRslt.TestTime; meterRslt.Error = 0; meterRslt.Passed = true; meterRslt.TestDone = true; } } else { Results.Entities.MeterTestRslt mainMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.CompoundMain); Results.Entities.MeterTestRslt auxMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.CompoundAux); for (int isAux = 0; isAux <= 1; isAux++) /// 0=main, 1=aux { Results.Entities.MeterTestRslt meterRslt = (isAux == 0) ? mainMeterRslt : auxMeterRslt; if (meterRslt != null) { meterRslt.TestTime = tstRslt.TestTime; meterRslt.Error = 0; meterRslt.Passed = true; } } Results.Entities.MeterTestRslt compoundMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.Compound); if (compoundMeterRslt != null) { compoundMeterRslt.TestTime = tstRslt.TestTime; compoundMeterRslt.Error = 0; compoundMeterRslt.Passed = true; mainMeterRslt.TestDone = auxMeterRslt.TestDone = compoundMeterRslt.TestDone = true; } } } tstRslt.Components = Results.Entities.Components .UpdateList(BatchRslts.ComponentsList, new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1, (BenchInfo != null) ? BenchInfo.TestBenchName : "testbench", inPath.Pump != null ? inPath.Pump.Name : string.Empty, outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty, outPath.Balance != null ? outPath.Balance.Name : string.Empty, outPath.RegulValve != null ? outPath.RegulValve.Name : string.Empty, outPath.Diverter != null ? outPath.Diverter.Name : string.Empty)); /// Update results Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt)); } Bridge.OnTestProgress(this, new TestProgressEventArgs(test, 1, Config.Entities.Progress.TransitionAfter)); /// Append the results to the CSV-file allResults.Info(TestResult2CsvLine(testName, test.Part)); stopTest: /// /// Quit this sequence /// State.Create("LeakTest : Stopping diverter, gate, etc.") .AddOperation(checkUiOp) .AddOperation(cBrd.StopPreviousOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.PreviousStopped)); /// Transition sequence at the end of test /// Prevent overwriting 'retVal' in case it was set to non-default value earlier switch (Transition(transitionAfter, (retVal == Event.Done) ? TransitionContext.AfterTest : TransitionContext.Stop)) { case Event.Error: { if (retVal == Event.Done) retVal = Event.Error; break; } case Event.UiCmdStop: { if (retVal == Event.Done) retVal = Event.UiCmdStop; break; } } /// Create a list with one item 'retVal' (default is Event.Done) and return it IList retList = new List(1); retList.Add(retVal); return retList; } } }