using System;
using System.Collections.Generic;
using System.Text;
using log4net;
using TBF.BenchControl;
using TBF.Boxes;
using TBF.Resources;
using TBF.UiBridge;
namespace TBF.BenchControl.TestMethods.ReferenceFlowmeterCalibration
{
public class ReferenceFlowmeterCalibrationSeq : Sequences.SequenceBase
{
private static readonly ILog log = LogManager.GetLogger(typeof(ReferenceFlowmeterCalibrationSeq));
///
/// Flying start mass collection method sequence
///
/// Test entity
///
/// Event.Done . . . . . . . OK
/// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP
/// Event.OpArgumentError . Target flow is out of range
/// Event.Error . . . . . . Unspecified error
///
public IList Execute(Entities.Test test)
{
Elde.ControlBoardDev cBrd = StateMachine.ControlBoard;
/// Operations running in more then one state
checkUiOp = new Operations.CheckUIOp(true);
IList e; /// Events from currently running operations
Event retVal = Event.Done;
ltrPerRefPulse = outPath.FlowMeter.LtrPerPulse; /// [ltr/pulse], nominal flow in [m3/h]
/// Notes:
/// float timeHr = volumeLtr / (1000.0f * targetFlow);
/// float timeSec = 3600.0f * timeHr;
/// int refPulses = (int)(timeSec * (2000.0f * targetFlow / pOut.FlowMeter.NominalFlow));
int totalPulses = (int)(test.Volume / ltrPerRefPulse);
processDataLoggingOp = new TBF.BenchControl.Operations.ProcessDataLoggingOp(processDataLogger, this);
int repetitionNr = 1; /// First test: repetitionNr=1
//====================================
// Transition or SetRoute - Start
//====================================
switch (Transition(transitionStart, TransitionContext.TestStart))
{
case Event.Error: { retVal = Event.Error; goto stopTest; }
case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
}
//====================================
loop:
/// Start the test, initialize test results
Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, totalPulses));
Entities.TestResult tstRslt = new Entities.TestResult(test, repetitionNr, Entities.MetersKind.Single);
if (!test.Emptying) /// If condition met => skip measuring and force emptying
{
///
/// Measure the weight and skip emptying if there is enough room in the tank
///
State.Create("ReferenceFlowmeterCalibration : Measuring the mass of water in the tank")
.AddOperation(checkUiOp)
.AddOperation(outPath.Balance.ReadMassOp(ref mass))
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.BalanceDone));
float estimatedEndMass = mass.Val + test.Volume;
if (estimatedEndMass < outPath.Balance.Capacity * Constants.TankFullFactor)
{
goto set_flow; /// Enough room in the tank -> skip emptying
}
}
///
/// Empty the water tank
///
switch (EmptyTheTank(outPath.EmptyTankValve, outPath.Balance))
{
case Event.Error: { retVal = Event.Error; goto stopTest; }
case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
}
set_flow:
int flowSetTime0 = StateMachine.Time;
float estFlowSetTime = 10.0f;
//------------------------------------------------
Bridge.OnActivity(this, Strings.Setting_the_flow);
//------------------------------------------------
foreach (var pump in PumpsWithFM) pump.TurnOnDfltPower();
State.Create("ReferenceFlowmeterCalibration : Starting the pump")
.AddOperation(checkUiOp)
.AddOperation(cBrd.SetValvesOp(inPath.Pump, null))
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
int flowSetTime = StateMachine.Time - flowSetTime0;
float progress = Formulas.TestProgress(flowSetTime, estFlowSetTime, test.TstTime);
Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, cBrd, flowSetTime, progress));
if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.ValvesSet));
//--------------------------------
State.Create("ReferenceFlowmeterCalibration : Setting the flow")
.AddOperation(checkUiOp)
.AddOperation(outPath.RegulValve.SetFlowOp(outPath.FlowMeter, test.Qfrom, test.Qto, refFlow, 600)) /// timeout = 10 min.
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
int flowSetTime = StateMachine.Time - flowSetTime0;
float progress = Formulas.TestProgress(flowSetTime, estFlowSetTime, test.TstTime);
Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, cBrd, flowSetTime, progress));
if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; }
if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; }
if (e.Contains(Event.RegulValveTimeOut)) { retVal = Event.Error; goto stopTest; }
if (e.Contains(Event.Next)) goto flow_set;
}
while (!e.Contains(Event.FlowReached));
flow_set:
int time = StateMachine.Time;
float currentFlow = refFlow.Val;
//------------------------------------------------
Bridge.OnActivity(this, Strings.Measuring_the_weight);
//------------------------------------------------
State.Create("ReferenceFlowmeterCalibration : Measuring the start mass")
.AddOperation(checkUiOp)
.AddOperation(benchPath.TempIn.ReadTempOp(ref tempIn))
.AddOperation(benchPath.TempOut.ReadTempOp(ref tempOut))
.AddOperation(outPath.TempDiv.ReadTempOp(ref tempDiv))
.AddOperation(benchPath.PressIn.ReadPressureOp(ref pressIn))
.AddOperation(benchPath.PressOut.ReadPressureOp(ref pressOut))
.AddOperation((StateMachine.Ambient != null)
? StateMachine.Ambient.ReadAmbientOp(airTemperature, airPressure, airHumidity) : null)
.AddOperation(outPath.Balance.ReadStableMassOp(ref startMass, 5))
.AddOperation(cBrd.UpdateTankWeightOp())
.AddOperation(processDataLoggingOp)
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.BalanceDone));
tstRslt.TimeStart = DateTime.Now;
tstRslt.MassStartRaw = startMass.Val;
mass.Val = startMass.Val;
//------------------------------------------------
Bridge.OnActivity(this, Strings.Test_in_progress);
//------------------------------------------------
State.Create("ReferenceFlowmeterCalibration : Starting the test")
.AddOperation(checkUiOp)
.AddOperation(cBrd.StartMeasurementOp(outPath.FlowMeter, totalPulses, Elde.TestMethods.Diverter | Elde.TestMethods.Synchro, (float)test.TolerRed))
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.MeasurementStarted));
/// Measurement loop - preparation
readRegisters1 = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders, ref WMPulses, ref WMRefPulses);
readRegisters2 = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders, ref WMPulses, ref WMRefPulses);
queryEnd1 = cBrd.QueryMeasurementEndOp();
queryEnd2 = cBrd.QueryMeasurementEndOp();
bool firstTime = true; /// To reset sums for averaging
ResetAveragedData();
/// Measurement loop - begin
while (true)
{
//--------------------------------
switch (ReadRegistersTempPressAmbient(null, true))
{
case Event.Error: { retVal = Event.Error; goto stopTest; }
case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
case Event.MeasurementCompleted: goto test_completed;
}
if (firstTime)
{
firstTime = false; /// Do the following only once
tstRslt.TempInStart = tempIn.Val;
tstRslt.TempOutStart = tempOut.Val;
tstRslt.TempDivStart = tempDiv.Val;
tstRslt.PressInStart = pressIn.Val;
tstRslt.PressOutStart = pressOut.Val;
}
tstRslt.TempInEnd = tempIn.Val;
tstRslt.TempOutEnd = tempOut.Val;
tstRslt.TempDivEnd = tempDiv.Val;
tstRslt.PressInEnd = pressIn.Val;
tstRslt.PressOutEnd = pressOut.Val;
tstRslt.MassEndRaw = mass.Val;
AccumulateAveragedData();
refFreq.Val = cBrd.ReferenceFreq;
refFlow.Val = cBrd.ReferenceFlow;
tstRslt.AmbientTempAve = airTemperature.Val;
tstRslt.AmbientPressAve = airPressure.Val;
tstRslt.AmbientHumiAve = airHumidity.Val;
string logstr = string.Format("E={0} f={1} q={2}", cBrd.EtPulses(0), cBrd.ReferenceFreq,
cBrd.ReferenceFlow * outPath.FlowMeter.NominalFlow);
for (int i = 0; i < Program.WMsCount; i++)
{
logstr += string.Format(" M{0}=({1},{2})", i + 1, WMRefPulses[i], WMPulses[i]);
}
log.Info(logstr);
float progress = Formulas.TestProgress(cBrd.EtPulses(0), totalPulses, estFlowSetTime, test.TstTime);
Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, cBrd, cBrd.TTime, progress));
}
/// Measurement loop - end
test_completed:
//------------------------------------------------
Bridge.OnActivity(this, Strings.Measuring_the_weight);
//------------------------------------------------
State.Create("ReferenceFlowmeterCalibration : Measuring the end mass")
.AddOperation(checkUiOp)
.AddOperation(benchPath.TempIn.ReadTempOp(ref tempIn))
.AddOperation(benchPath.TempOut.ReadTempOp(ref tempOut))
.AddOperation(outPath.TempDiv.ReadTempOp(ref tempDiv))
.AddOperation(benchPath.PressIn.ReadPressureOp(ref pressIn))
.AddOperation(benchPath.PressOut.ReadPressureOp(ref pressOut))
.AddOperation((StateMachine.Ambient != null)
? StateMachine.Ambient.ReadAmbientOp(airTemperature, airPressure, airHumidity) : null)
.AddOperation(outPath.Balance.ReadStableMassOp(ref endMass, 5))
.AddOperation(cBrd.UpdateTankWeightOp())
.AddOperation(processDataLoggingOp)
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.BalanceDone));
///
tstRslt.MassEndRaw = endMass.Val;
tstRslt.TimeEnd = DateTime.Now;
//------------------------------------------------
Bridge.OnActivity(this, Strings.Test_completed);
//------------------------------------------------
///
/// Populate TestResult data entity with data
///
tstRslt.TimeEnd = DateTime.Now;
UpdateTestRsltWithAveragedData(tstRslt);
tstRslt.MassStart = Formulas.CorrectedValue(tstRslt.MassStartRaw, outPath.Balance.Corrections);
tstRslt.MassEnd = Formulas.CorrectedValue(tstRslt.MassEndRaw, outPath.Balance.Corrections);
tstRslt.MassDiff = tstRslt.MassEnd - tstRslt.MassStart;
tstRslt.DensityIn = Formulas.WaterDensityFromTemp(tstRslt.TempInAvrg); /// [kg/m3]
tstRslt.DensityOut = Formulas.WaterDensityFromTemp(tstRslt.TempOutAvrg); /// [kg/m3]
tstRslt.DensityDiv = Formulas.WaterDensityFromTemp(tstRslt.TempDivAvrg); /// [kg/m3]
tstRslt.Time = cBrd.TTime; /// [s] measurement time
tstRslt.FlowMass = 3600.0f * tstRslt.MassDiff / tstRslt.Time; /// [kg/h]
tstRslt.FlowVolume = 3600.0f * ltrPerRefPulse * cBrd.EtPulses(0) / tstRslt.Time; /// [l/h]
tstRslt.VolumeCTV = 1.00103f * 1000.0f * tstRslt.MassDiff / tstRslt.DensityOut; /// [l] 1000.0f is because density is in [kg/m3]
tstRslt.VolumeMaster = ltrPerRefPulse * cBrd.EtPulses(0); /// [l] volume from the master flow meter
tstRslt.PulsesMaster = cBrd.EtPulses(0); /// Pulses of the master flow meter (test total)
tstRslt.ConstMaster = ltrPerRefPulse * tstRslt.VolumeCTV / tstRslt.VolumeMaster; /// Corrected master pulses per liter
if (tstRslt.VolumeCTV <= float.Epsilon)
{
tstRslt.ErrorMaster = 0.1f;
}
else
{
tstRslt.ErrorMaster = 100 * (tstRslt.VolumeMaster - tstRslt.VolumeCTV) / tstRslt.VolumeCTV;
/// Update flowmeter constant with the measured one
if (outPath.FlowMeter.Idx1 > 0 && outPath.FlowMeter.Idx1 <= ReferenceFlowmetersCount)
{
LtrPerRefPulse[outPath.FlowMeter.Idx1 - 1] = tstRslt.ConstMaster;
log.InfoFormat("Updating LtrPerRefPulse[{0}] = {1}", outPath.FlowMeter.Idx1 - 1, tstRslt.ConstMaster);
}
}
tstRslt.TimeDivStart0 = 0;
tstRslt.TimeDivStart1 = 0;
tstRslt.TimeDivStart2 = 0;
tstRslt.TimeDivStart3 = 0;
tstRslt.TimeDivStart4 = 0;
tstRslt.TimeDivStart5 = 0;
tstRslt.TimeDivEnd0 = 0;
tstRslt.TimeDivEnd1 = 0;
tstRslt.TimeDivEnd2 = 0;
tstRslt.TimeDivEnd3 = 0;
tstRslt.TimeDivEnd4 = 0;
tstRslt.TimeDivEnd5 = 0;
//for (int i = 0; i < Program.WMsCount; i++)
//{
// if (sensPath.RegisterReaders[i] != null)
// {
// tstRslt.Meters[i].SerialNr = "wm" + (i + 1).ToString();
// tstRslt.Meters[i].VolumeStart = 0; /// liter
// tstRslt.Meters[i].VolumeEnd = 0; /// liter
// if (sensPath.RegisterReaders[i].PulsesPerLtr <= float.Epsilon) tstRslt.Meters[i].VolumeMeter = 0;
// else tstRslt.Meters[i].VolumeMeter = Convert.ToSingle(WMPulses[i]) / sensPath.RegisterReaders[i].PulsesPerLtr;
// tstRslt.Meters[i].VolumeRef = tstRslt.ConstMaster * WMRefPulses[i]; /// liter
// tstRslt.Meters[i].PulsesMeter = WMPulses[i];
// tstRslt.Meters[i].PulsesMaster = WMRefPulses[i];
// tstRslt.Meters[i].Time = cBrd.TTime;
// if (WMPulses[i] > 0 && tstRslt.Meters[i].VolumeRef > 0)
// {
// tstRslt.Meters[i].VolumeErrorPct =
// 100 * (tstRslt.Meters[i].VolumeMeter - tstRslt.Meters[i].VolumeRef) / tstRslt.Meters[i].VolumeRef;
// /// %
// }
// else
// {
// tstRslt.Meters[i].VolumeErrorPct = -100;
// }
// tstRslt.Meters[i].Passed = (tstRslt.ErrLimLo <= tstRslt.Meters[i].VolumeErrorPct) && (tstRslt.Meters[i].VolumeErrorPct <= tstRslt.ErrLimHi);
// }
//}
/// Add data - end
AddOrOverwriteResult(tstRslt);
Bridge.OnTestCompleted(this, new TestCompletedEventArgs(tstRslt));
/// Append the results to the CSV-file
allResults.Info(TestResult2CsvLine(tstRslt, cBrd.EtPulses(0)));
FluentCommon.SaveToDb(StateMachine.WtSession, tstRslt);
if (++repetitionNr <= test.Repeats)
{
goto loop;
}
stopTest:
///----------------------///
/// Quit this sequence ///
///----------------------///
State.Create("ReferenceFlowmeterCalibration : Stopping diverter, gate, etc.")
.AddOperation(checkUiOp)
.AddOperation(cBrd.StopPreviousOp())
.EnterState();
do
{
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (!e.Contains(Event.PreviousStopped));
/// Transition sequence at the end of test
/// Prevent overwriting 'retVal' in case it was set to non-default value earlier
switch (Transition(transitionStop, TransitionContext.TestEnd))
{
case Event.Error: { if (retVal == Event.Done) retVal = Event.Error; break; }
case Event.UiCmdStop: { if (retVal == Event.Done) retVal = Event.UiCmdStop; break; }
}
/// Create a list with one item 'retVal' (default is Event.Done) and return it
IList retList = new List();
retList.Add(retVal);
return retList;
}
}
}