using System; using System.Collections.Generic; using System.Text; using log4net; using TBF.BenchControl; using TBF.Boxes; using TBF.Resources; using TBF.UiBridge; namespace TBF.BenchControl.TestMethods.FlyingStartCollectionMethod { public class FlyingStartCollectionMethodSeq : Sequences.SequenceBase { private static readonly ILog log = LogManager.GetLogger(typeof(FlyingStartCollectionMethodSeq)); /// /// Flying start mass collection method sequence /// /// Test entity /// /// Event.Done . . . . . . . OK /// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP /// Event.OpArgumentError . Target flow is out of range /// Event.Error . . . . . . Unspecified error /// public IList Execute(Entities.Test test) { Elde.ControlBoardDev cBrd = StateMachine.ControlBoard; IList e = new List(); /// Events from currently running operations Event retVal = Event.Done; checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state ltrPerRefPulse = outPath.FlowMeter.LtrPerPulse; /// [ltr/pulse], nominal flow in [m3/h] /// Notes: /// float timeHr = volumeLtr / (1000.0f * targetFlow); /// float timeSec = 3600.0f * timeHr; /// int refPulses = (int)(timeSec * (2000.0f * targetFlow / pOut.FlowMeter.NominalFlow)); int totalPulses = (int)(test.Volume / ltrPerRefPulse + 0.5f); processDataLoggingOp = new TBF.BenchControl.Operations.ProcessDataLoggingOp(processDataLogger, this); int repetitionNr = 1; /// First test: repetitionNr=1 //==================================== // Transition or SetRoute - Start //==================================== switch (Transition(transitionStart, TransitionContext.TestStart)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } } //==================================== loop: /// Start the test, initialize test results Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, totalPulses)); Entities.TestResult tstRslt = new Entities.TestResult(test, repetitionNr, Entities.MetersKind.Single); int flowSetTime0 = StateMachine.Time; float estFlowSetTime = 10.0f; //------------------------------------------------ Bridge.OnActivity(this, Strings.Setting_the_flow); //------------------------------------------------ if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower); State.Create("FlyingStartCollectionMethod : Starting the pump") .AddOperation(checkUiOp) .AddOperation(new Operations.TimerOp(5)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); int flowSetTime = StateMachine.Time - flowSetTime0; float progress = Formulas.TestProgress(flowSetTime, estFlowSetTime, test.TstTime); Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, false, cBrd, flowSetTime, progress)); if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.TimerExpired)); State.Create("FlyingStartCollectionMethod : Starting the pump") .AddOperation(checkUiOp) .AddOperation(cBrd.SetValvesOp(inPath.Pump, null)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); int flowSetTime = StateMachine.Time - flowSetTime0; float progress = Formulas.TestProgress(flowSetTime, estFlowSetTime, test.TstTime); Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, false, cBrd, flowSetTime, progress)); if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.ValvesSet)); if (!test.Emptying) /// If condition met => skip measuring and force emptying { /// /// Measure the weight and skip emptying if there is enough room in the tank /// State.Create("FlyingStartCollectionMethod : Measuring the mass of water in the tank") .AddOperation(checkUiOp) .AddOperation(outPath.Balance.ReadMassOp(ref mass)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.BalanceDone)); float estimatedEndMass = mass.Val + test.Volume; if (estimatedEndMass < outPath.Balance.Capacity * Constants.TankFullFactor) { goto set_flow; /// Enough room in the tank -> skip emptying } } /// /// Empty the water tank /// switch (EmptyTheTank(outPath.EmptyTankValve, outPath.Balance)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } } set_flow: //-------------------------------- State.Create("FlyingStartCollectionMethod : Setting the flow") .AddOperation(checkUiOp) .AddOperation(outPath.RegulValve.SetFlowOp(outPath.FlowMeter, test.Qfrom, test.Qto, outPath.PidCoef, refFlow, 600)) /// timeout = 10 min. .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); int flowSetTime = StateMachine.Time - flowSetTime0; float progress = Formulas.TestProgress(flowSetTime, estFlowSetTime, test.TstTime); Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, false, cBrd, flowSetTime, progress)); if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.RegulValveTimeOut)) { Bridge.OnError(this, Strings.Timeout); retVal = Event.Done; goto stopTest; } if (e.Contains(Event.Next)) goto flow_set; } while (!e.Contains(Event.FlowReached)); flow_set: int time = StateMachine.Time; float currentFlow = refFlow.Val; /// Extract cameras from the current sensors path, add operations to the detection state IList measureOperations = new List(); for (int i = 0; i < sensPath.RegisterReaders.Length; i++) { GenericDevices.ICameraRoi cameraRoi = sensPath.RegisterReaders[i] as GenericDevices.ICameraRoi; if (cameraRoi != null) measureOperations.Add(cameraRoi.MeasureOp()); } LogProcessHeader(processDataLogger, "Start mass"); //------------------------------------------------ Bridge.OnActivity(this, Strings.Measuring_the_weight); //------------------------------------------------ State.Create("FlyingStartCollectionMethod : Measuring the start mass") .AddOperation(checkUiOp) .AddOperation(benchPath.TempIn.ReadTempOp(ref tempIn)) .AddOperation(benchPath.TempOut.ReadTempOp(ref tempOut)) .AddOperation(outPath.TempDiv.ReadTempOp(ref tempDiv)) .AddOperation(benchPath.PressIn.ReadPressureOp(ref pressIn)) .AddOperation(benchPath.PressOut.ReadPressureOp(ref pressOut)) .AddOperation((StateMachine.Ambient != null) ? StateMachine.Ambient.ReadAmbientOp(airTemperature, airPressure, airHumidity) : null) .AddOperations(measureOperations) .AddOperation(outPath.Balance.ReadStableMassOp(ref startMass, 5)) .AddOperation(cBrd.UpdateTankWeightOp()) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.BalanceDone)); LogProcessHeader(processDataLogger, "Measurement"); tstRslt.TimeStart = DateTime.Now; tstRslt.MassStartRaw = startMass.Val; mass.Val = startMass.Val; //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_in_progress); //------------------------------------------------ State.Create("FlyingStartCollectionMethod : Starting the test") .AddOperation(checkUiOp) .AddOperations(measureOperations) .AddOperation(cBrd.StartMeasurementOp(outPath.FlowMeter, totalPulses, Elde.TestMethods.Diverter | Elde.TestMethods.Synchro, (float)test.TolerRed)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.MeasurementStarted)); /// Measurement loop - preparation readRegisters1 = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders, ref WMPulses, ref WMRefPulses); readRegisters2 = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders, ref WMPulses, ref WMRefPulses); queryEnd1 = cBrd.QueryMeasurementEndOp(); queryEnd2 = cBrd.QueryMeasurementEndOp(); bool firstTime = true; /// To reset sums for averaging ResetAveragedData(); /// Measurement loop - begin while (true) { //-------------------------------- switch (ReadRegistersTempPressAmbient(measureOperations, true)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } case Event.MeasurementCompleted: goto test_completed; } if (firstTime) { firstTime = false; /// Do the following only once tstRslt.TempInStart = tempIn.Val; tstRslt.TempOutStart = tempOut.Val; tstRslt.TempDivStart = tempDiv.Val; tstRslt.PressInStart = pressIn.Val; tstRslt.PressOutStart = pressOut.Val; } tstRslt.TempInEnd = tempIn.Val; tstRslt.TempOutEnd = tempOut.Val; tstRslt.TempDivEnd = tempDiv.Val; tstRslt.PressInEnd = pressIn.Val; tstRslt.PressOutEnd = pressOut.Val; tstRslt.MassEndRaw = mass.Val; AccumulateAveragedData(); refFreq.Val = cBrd.ReferenceFreq; refFlow.Val = cBrd.ReferenceFlow; tstRslt.AmbientTempAve = airTemperature.Val; tstRslt.AmbientPressAve = airPressure.Val; tstRslt.AmbientHumiAve = airHumidity.Val; string logstr = string.Format("E={0} f={1} q={2}", cBrd.EtPulses(0), cBrd.ReferenceFreq, cBrd.ReferenceFlow * outPath.FlowMeter.NominalFlow); for (int i = 0; i < Program.WMsCount; i++) { logstr += string.Format(" M{0}=({1},{2})", i + 1, WMRefPulses[i], WMPulses[i]); } log.Debug(logstr); float progress = Formulas.TestProgress(cBrd.EtPulses(0), totalPulses, estFlowSetTime, test.TstTime); Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, true, cBrd, cBrd.TTime, progress)); } /// Measurement loop - end test_completed: State.Create("FlyingStartCollectionMethod : Waiting before mass measurement") .AddOperation(checkUiOp) .AddOperation(benchPath.TempIn.ReadTempOp(ref tempIn)) .AddOperation(benchPath.TempOut.ReadTempOp(ref tempOut)) .AddOperation(outPath.TempDiv.ReadTempOp(ref tempDiv)) .AddOperation(benchPath.PressIn.ReadPressureOp(ref pressIn)) .AddOperation(benchPath.PressOut.ReadPressureOp(ref pressOut)) .AddOperation(readRegisters1) .AddOperation((StateMachine.Ambient != null) ? StateMachine.Ambient.ReadAmbientOp(airTemperature, airPressure, airHumidity) : null) .AddOperation(outPath.Balance.ReadMassOp(ref mass)) .AddOperation(cBrd.UpdateTankWeightOp()) .AddOperation(processDataLoggingOp) .AddOperation(new Operations.TimerOp(test.Time2MassMsrmt)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.TimerExpired)); LogProcessHeader(processDataLogger, "End mass"); //------------------------------------------------ Bridge.OnActivity(this, Strings.Measuring_the_weight); //------------------------------------------------ State.Create("FlyingStartCollectionMethod : Measuring the end mass") .AddOperation(checkUiOp) .AddOperation(benchPath.TempIn.ReadTempOp(ref tempIn)) .AddOperation(benchPath.TempOut.ReadTempOp(ref tempOut)) .AddOperation(outPath.TempDiv.ReadTempOp(ref tempDiv)) .AddOperation(benchPath.PressIn.ReadPressureOp(ref pressIn)) .AddOperation(benchPath.PressOut.ReadPressureOp(ref pressOut)) .AddOperation(readRegisters1) .AddOperation((StateMachine.Ambient != null) ? StateMachine.Ambient.ReadAmbientOp(airTemperature, airPressure, airHumidity) : null) .AddOperation(outPath.Balance.ReadStableMassOp(ref endMass, 5)) .AddOperation(cBrd.UpdateTankWeightOp()) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.BalanceDone)); /// tstRslt.MassEndRaw = endMass.Val; tstRslt.TimeEnd = DateTime.Now; //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_completed); //------------------------------------------------ /// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results if (cycleBeginFormOpened) { cycleBeginFormOpened = false; if (CloseCycleBeginForm()) goto stopTest; } /// /// Populate TestResult data entity with data /// UpdateTestRsltWithAveragedData(tstRslt); tstRslt.BatchNr = Program.LocalSettings.BatchNr; tstRslt.MassStart = Formulas.CorrectedValue(tstRslt.MassStartRaw, outPath.Balance.Corrections); tstRslt.MassEnd = Formulas.CorrectedValue(tstRslt.MassEndRaw, outPath.Balance.Corrections); tstRslt.MassDiff = tstRslt.MassEnd - tstRslt.MassStart; tstRslt.DensityIn = Formulas.WaterDensityFromTemp(tstRslt.TempInAvrg); /// [kg/m3] tstRslt.DensityOut = Formulas.WaterDensityFromTemp(tstRslt.TempOutAvrg); /// [kg/m3] tstRslt.DensityDiv = Formulas.WaterDensityFromTemp(tstRslt.TempDivAvrg); /// [kg/m3] tstRslt.Time = cBrd.TTime; /// [s] measurement time tstRslt.FlowMass = 3600.0f * tstRslt.MassDiff / tstRslt.Time; /// [kg/h] tstRslt.FlowVolume = 3600.0f * ltrPerRefPulse * cBrd.EtPulses(0) / tstRslt.Time; /// [l/h] tstRslt.VolumeCTV = 1.00103f * 1000.0f * tstRslt.MassDiff / tstRslt.DensityOut; /// [l] 1000.0f is because density is in [kg/m3] tstRslt.VolumeMaster = ltrPerRefPulse * cBrd.EtPulses(0); /// [l] volume from the master flow meter tstRslt.PulsesMaster = cBrd.EtPulses(0); /// Pulses of the master flow meter (test total) tstRslt.ConstMaster = ltrPerRefPulse * tstRslt.VolumeCTV / tstRslt.VolumeMaster; /// Corrected master pulses per liter if (tstRslt.VolumeCTV <= float.Epsilon) { tstRslt.ErrorMaster = 0.0f; } else { tstRslt.ErrorMaster = 100 * (tstRslt.VolumeMaster - tstRslt.VolumeCTV) / tstRslt.VolumeCTV; } tstRslt.TimeDivStart0 = 0; tstRslt.TimeDivStart1 = 0; tstRslt.TimeDivStart2 = 0; tstRslt.TimeDivStart3 = 0; tstRslt.TimeDivStart4 = 0; tstRslt.TimeDivStart5 = 0; tstRslt.TimeDivEnd0 = 0; tstRslt.TimeDivEnd1 = 0; tstRslt.TimeDivEnd2 = 0; tstRslt.TimeDivEnd3 = 0; tstRslt.TimeDivEnd4 = 0; tstRslt.TimeDivEnd5 = 0; for (int i = 0; i < Program.WMsCount; i++) { if (sensPath.RegisterReaders[i] != null) { tstRslt.Meters[i].SerialNr = (WaterMeters.Count > i) ? WaterMeters[i].SerialNr : string.Empty; tstRslt.Meters[i].VolumeStart = 0; /// liter tstRslt.Meters[i].VolumeEnd = 0; /// liter if (sensPath.RegisterReaders[i].PulsesPerLtr <= float.Epsilon) tstRslt.Meters[i].VolumeMeter = 0; else tstRslt.Meters[i].VolumeMeter = Convert.ToSingle(WMPulses[i]) / sensPath.RegisterReaders[i].PulsesPerLtr; tstRslt.Meters[i].VolumeRef = tstRslt.ConstMaster * WMRefPulses[i]; /// liter tstRslt.Meters[i].PulsesMeter = WMPulses[i]; tstRslt.Meters[i].PulsesMaster = WMRefPulses[i]; tstRslt.Meters[i].Time = cBrd.TTime; if (WMPulses[i] > 0 && tstRslt.Meters[i].VolumeRef > 0) { tstRslt.Meters[i].VolumeErrorPct = 100 * (tstRslt.Meters[i].VolumeMeter - tstRslt.Meters[i].VolumeRef) / tstRslt.Meters[i].VolumeRef; /// % } else { tstRslt.Meters[i].VolumeErrorPct = -100; } tstRslt.Meters[i].Passed = (tstRslt.ErrLimLo <= tstRslt.Meters[i].VolumeErrorPct) && (tstRslt.Meters[i].VolumeErrorPct <= tstRslt.ErrLimHi); } } /// Add data - end AddOrOverwriteResult(tstRslt); Bridge.OnTestCompleted(this, new TestCompletedEventArgs(tstRslt)); /// Append the results to the CSV-file allResults.Info(TestResult2CsvLine(tstRslt)); if (++repetitionNr <= test.Repeats) { goto loop; } stopTest: ///----------------------/// /// Quit this sequence /// ///----------------------/// State.Create("FlyingStartCollectionMethod : Stopping diverter, gate, etc.") .AddOperation(checkUiOp) .AddOperation(cBrd.StopPreviousOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.PreviousStopped)); /// Transition sequence at the end of test /// Prevent overwriting 'retVal' in case it was set to non-default value earlier switch (Transition(transitionStop, TransitionContext.TestEnd)) { case Event.Error: { if (retVal == Event.Done) retVal = Event.Error; break; } case Event.UiCmdStop: { if (retVal == Event.Done) retVal = Event.UiCmdStop; break; } } /// Create a list with one item 'retVal' (default is Event.Done) and return it IList retList = new List(1); retList.Add(retVal); return retList; } } }