/// /// Copyright (c) 2013-2016 Sensus Metering Systems /// using System; using System.Collections.Generic; using System.Text; using log4net; using TBF.BenchControl; using TBF.Boxes; using TBF.Resources; using TBF.UiBridge; namespace TBF.BenchControl.TestMethods.ReferenceFlowmeterCalibration { public class ReferenceFlowmeterCalibrationSeq : Sequences.SequenceBase { private static readonly ILog log = LogManager.GetLogger(typeof(ReferenceFlowmeterCalibrationSeq)); /// /// Flying start mass collection method sequence /// /// Test entity /// /// Event.Done . . . . . . . OK /// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP /// Event.OpArgumentError . Target flow is out of range /// Event.Error . . . . . . Unspecified error /// public IList Execute(Config.Entities.Test test, bool outerLoopMode, int outerLoopCounter) { Elde.ControlBoardDev cBrd = StateMachine.ControlBoard; IList e = new List(); /// Events from currently running operations Event retVal = Event.Done; checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state LtrPerRefPulse = outPath.FlowMeter.LtrPerPulse; /// [ltr/pulse], nominal flow in [m3/h] /// Notes: /// float timeHr = volumeLtr / (1000.0f * targetFlow); /// float timeSec = 3600.0f * timeHr; /// int refPulses = (int)(timeSec * (2000.0f * targetFlow / pOut.FlowMeter.NominalFlow)); int totalPulses = (int)(test.Volume / LtrPerRefPulse + 0.5f); processDataLoggingOp = new TBF.BenchControl.Operations.ProcessDataLoggingOp(processDataLogger, this, false); int repetitionNr = outerLoopMode ? outerLoopCounter : 1; /// First test: repetitionNr=1 //==================================== // Transition or SetRoute - Start //==================================== switch (Transition(transitionBefore, TransitionContext.BeforeTest)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } } //==================================== loop: /// Start the test, initialize test results Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, totalPulses)); string testName = Results.Utils.GetTestName(test.Name, test.Repeats, repetitionNr); TestStartTime = DateTime.Now; TestProgressEventArgs.SetEstimatedTimes(new int[] { 1, 1, 1, 30, 0, Convert.ToInt32(test.TstTime) + 15, 0, 0 }); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.JustStarted)); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting)); int flowSetTime0 = StateMachine.Time; //------------------------------------------------ Bridge.OnActivity(this, Strings.Setting_the_flow); //------------------------------------------------ if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower); State.Create("ReferenceFlowmeterCalibration : Starting the pump") .AddOperation(checkUiOp) .AddOperation(new Operations.TimerOp(5)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting)); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting)); if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.TimerExpired)); State.Create("ReferenceFlowmeterCalibration : Starting the pump") .AddOperation(checkUiOp) .AddOperation(cBrd.SetValvesOp(inPath.Pump, null)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting)); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting)); if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.ValvesSet)); if (!test.DoDraining) /// If condition met => skip measuring and force emptying { /// /// Measure the weight and skip emptying if there is enough room in the tank /// State.Create("ReferenceFlowmeterCalibration : Measuring mass of water in the tank") .AddOperation(checkUiOp) .AddOperation(outPath.Scale.ReadMassOp(ref Mass)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting)); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting)); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.BalanceDone)); double estimatedEndMass = Mass.Val + test.Volume; if (estimatedEndMass < outPath.Scale.Capacity * Constants.TankFullFactor) { goto set_flow; /// Enough room in the tank -> skip emptying } } /// /// Empty the water tank /// switch (DrainTheTank(outPath.Scale.DrainValve, outPath.Scale)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } } set_flow: //-------------------------------- State.Create("ReferenceFlowmeterCalibration : Setting the flow") .AddOperation(checkUiOp) .AddOperation(outPath.RegulValve.SetFlowOp(outPath.FlowMeter, test.Qfrom, test.Qto, outPath.PidCoef, RefFlow, 600)) /// timeout = 10 min. .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting)); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting)); if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; } if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.RegulValveTimeOut)) { Bridge.OnError(this, Strings.Timeout); retVal = Event.Done; goto stopTest; } if (e.Contains(Event.Next)) goto flow_set; } while (!e.Contains(Event.FlowReached)); flow_set: int flowSetTime = StateMachine.Time - flowSetTime0; double currentFlow = RefFlow.Val; //------------------------------------------------ Bridge.OnActivity(this, Strings.Measuring_the_weight); //------------------------------------------------ State.Create("ReferenceFlowmeterCalibration : Measuring the start mass") .AddOperation(checkUiOp) .AddOperation(benchPath.TempMtrUp.ReadTempOp(ref TempUp)) .AddOperation(benchPath.TempMtrDown.ReadTempOp(ref TempDown)) .AddOperation(outPath.TempDiv.ReadTempOp(ref TempDiv)) .AddOperation(benchPath.PressMtrUp.ReadPressureOp(ref PressUp)) .AddOperation(benchPath.PressMtrDown.ReadPressureOp(ref PressDown)) .AddOperation(benchPath.PressMtrDelta == null ? null : benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta)) .AddOperation((StateMachine.Ambient != null) ? StateMachine.Ambient.ReadAmbientOp(AmbTemp, AmbPress, AmbHumi) : null) .AddOperation(outPath.Scale.ReadStableMassOp(ref StartMass, test.MassRepeats, test.MassSpread, test.MassMethod)) .AddOperation(cBrd.UpdateTankWeightOp()) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.BalanceDone)); Mass.Val = StartMass.Val; //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_in_progress); //------------------------------------------------ State.Create("ReferenceFlowmeterCalibration : Starting the test") .AddOperation(checkUiOp) .AddOperation(cBrd.StartMeasurementOp(outPath, Elde.TestMethods.Diverter | Elde.TestMethods.Synchro, test.Qfrom, test.Qto, totalPulses, (float)test.TolerRed)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.MeasurementStarted)); /// Measurement loop - preparation readRegistersOp = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders); queryEnd1 = cBrd.QueryMeasurementEndOp(); queryEnd2 = cBrd.QueryMeasurementEndOp(); ClearAllStatistics(StateMachine.Time); /// Measurement loop - begin while (true) { //-------------------------------- switch (ReadRegistersTempPressAmbient(null, true)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } case Event.MeasurementCompleted: goto test_completed; } RefFreq.Val = cBrd.ReferenceFreq; RefFlow.Val = cBrd.ReferenceFlow; UpdateAllStatistics(StateMachine.Time); Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.Test)); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.Test)); } /// Measurement loop - end test_completed: State.Create("ReferenceFlowmeterCalibration : Waiting before mass measurement") .AddOperation(checkUiOp) .AddOperation(benchPath.TempMtrUp.ReadTempOp(ref TempUp)) .AddOperation(benchPath.TempMtrDown.ReadTempOp(ref TempDown)) .AddOperation(outPath.TempDiv.ReadTempOp(ref TempDiv)) .AddOperation(benchPath.PressMtrUp.ReadPressureOp(ref PressUp)) .AddOperation(benchPath.PressMtrDown.ReadPressureOp(ref PressDown)) .AddOperation(benchPath.PressMtrDelta == null ? null : benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta)) .AddOperation(readRegistersOp) .AddOperation((StateMachine.Ambient != null) ? StateMachine.Ambient.ReadAmbientOp(AmbTemp, AmbPress, AmbHumi) : null) .AddOperation(outPath.Scale.ReadMassOp(ref Mass)) .AddOperation(cBrd.UpdateTankWeightOp()) .AddOperation(processDataLoggingOp) .AddOperation(new Operations.TimerOp(test.TimeStop2Mass)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.TimerExpired)); //------------------------------------------------ Bridge.OnActivity(this, Strings.Measuring_the_weight); //------------------------------------------------ State.Create("ReferenceFlowmeterCalibration : Measuring the end mass") .AddOperation(checkUiOp) .AddOperation(benchPath.TempMtrUp.ReadTempOp(ref TempUp)) .AddOperation(benchPath.TempMtrDown.ReadTempOp(ref TempDown)) .AddOperation(outPath.TempDiv.ReadTempOp(ref TempDiv)) .AddOperation(benchPath.PressMtrUp.ReadPressureOp(ref PressUp)) .AddOperation(benchPath.PressMtrDown.ReadPressureOp(ref PressDown)) .AddOperation(benchPath.PressMtrDelta == null ? null : benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta)) .AddOperation((StateMachine.Ambient != null) ? StateMachine.Ambient.ReadAmbientOp(AmbTemp, AmbPress, AmbHumi) : null) .AddOperation(outPath.Scale.ReadStableMassOp(ref EndMass, test.MassRepeats, test.MassSpread, test.MassMethod)) .AddOperation(cBrd.UpdateTankWeightOp()) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.BalanceDone)); /// TestEndTime = DateTime.Now; //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_completed); //------------------------------------------------ /// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results if (UIFlowControl.Stop == WaitBeginFormClosed()) goto stopTest; /// /// Populate TestResult data entity with data /// Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part); if (tstRslt != null) { UpdateTempPressDensAmb(tstRslt); /// Main results tstRslt.StartTime = TestStartTime; tstRslt.EndTime = TestEndTime; tstRslt.FlowSetTime = flowSetTime; tstRslt.TestTime = cBrd.TTime; /// [s] measurement time tstRslt.PulsesMaster = Convert.ToDouble(cBrd.EtPulses(0)); /// Pulses of the master flow meter (test total) tstRslt.MassStartRaw = StartMass.Val; tstRslt.MassStart = Formulas.CorrectedValue(tstRslt.MassStartRaw, outPath.Scale.Corrections); tstRslt.MassEndRaw = EndMass.Val; tstRslt.MassEnd = Formulas.CorrectedValue(tstRslt.MassEndRaw, outPath.Scale.Corrections); tstRslt.FlowMass = 3600.0 * (tstRslt.MassEnd - tstRslt.MassStart) / tstRslt.TestTime; /// [kg/h] tstRslt.FlowVolume = 3.6 * LtrPerRefPulse * tstRslt.PulsesMaster / tstRslt.TestTime; /// [m3/h] tstRslt.VolumeCTV = TBF.BenchControl.Formulas.Buoyancy() * (tstRslt.MassEnd - tstRslt.MassStart) / tstRslt.DensityOut; /// [l] 1000.0f is because density is in [kg/m3] tstRslt.VolumeMaster = LtrPerRefPulse * tstRslt.PulsesMaster; /// [l] volume from the master flow meter tstRslt.ConstMaster = LtrPerRefPulse * tstRslt.VolumeCTV / tstRslt.VolumeMaster; /// Corrected master pulses per liter tstRslt.ErrorMaster = Formulas.ErrorFromVolumes(tstRslt.VolumeMaster, tstRslt.VolumeCTV); tstRslt.FlowMean = (float)RefFlowStat.Average; tstRslt.FlowMin = (float)RefFlowStat.Min; tstRslt.FlowMax = (float)RefFlowStat.Max; /// Update flowmeter constant with the measured one if (outPath.FlowMeter.Idx1 > 0 && outPath.FlowMeter.Idx1 <= ReferenceFlowmetersCount) { CalibratedLtrPerRefPulse[outPath.FlowMeter.Idx1 - 1] = Convert.ToSingle(tstRslt.ConstMaster); log.InfoFormat("Updating LtrPerRefPulse[{0}] = {1}", outPath.FlowMeter.Idx1 - 1, tstRslt.ConstMaster); } tstRslt.Components = Results.Entities.Components .UpdateList(BatchRslts.ComponentsList, new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1, (BenchInfo != null) ? BenchInfo.TestBenchName : "testbench", inPath.Pump != null ? inPath.Pump.Name : string.Empty, outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty, outPath.Scale != null ? outPath.Scale.Name : string.Empty, outPath.RegulValve != null ? outPath.RegulValve.Name : string.Empty, outPath.Diverter != null ? outPath.Diverter.Name : string.Empty)); /// Update results Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt)); } Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.TransitionAfter)); /// Append the results to the CSV-file allResults.Info(TestResult2CsvLine(testName, test.Part)); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, (retVal == Event.Done) ? Config.Entities.Progress.Completed : Config.Entities.Progress.Aborted)); if (!outerLoopMode && (++repetitionNr <= test.Repeats)) { goto loop; } stopTest: ///----------------------/// /// Quit this sequence /// ///----------------------/// State.Create("ReferenceFlowmeterCalibration : Stopping diverter, gate, etc.") .AddOperation(checkUiOp) .AddOperation(cBrd.StopPreviousOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.PreviousStopped)); /// Transition sequence at the end of test /// Prevent overwriting 'retVal' in case it was set to non-default value earlier switch (Transition(transitionAfter, (retVal == Event.Done) ? TransitionContext.AfterTest : TransitionContext.Stop)) { case Event.Error: { if (retVal == Event.Done) retVal = Event.Error; break; } case Event.UiCmdStop: { if (retVal == Event.Done) retVal = Event.UiCmdStop; break; } } Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, (retVal == Event.Done) ? Config.Entities.Progress.Completed : Config.Entities.Progress.Aborted)); /// Create a list with one item 'retVal' (default is Event.Done) and return it IList retList = new List(1); retList.Add(retVal); return retList; } } }